• Automatic Bottle Lug Capping Machine

Description

Automatic Bottle Lug Capping Machine is a versatile machine that is used for locking and sealing of lug or even to twist off caps of glass jars used for jam, sauce, pickles and other ingredients. There are plenty of models offered by our manufacturing unit.

Adinath International is a renowned bottle lug capper manufacturer in India offering all major varieties of bottle lug capping machines ranging from single to multiple capping head models as well as linear and rotary models. Bottle press on capping machine is very easy to operate with a swift change over for variable sized bottles or jars.

The machine comes with a specially designed capping head that functions at recommended torque speeds as per the cap samples to prevent any sort of damages to cap ribs.

Features of Lug Capping Machine

  • Simple GMP model.
  • “No Bottle – No Cap” feature incorporated.
  • Fast and easy change over between different container sizes.
  • Contact parts of Container and caps are made out of stainless steel for long life.
  • One motor operates Conveyor, star wheel and Turret.
  • Machine speed control through variable frequency drive.
  • Clutch system provided in rotary starwheel to avoid bottle breakage.
  • Digital bottle counter provided for counting production output.
  • Stainless Steel Finish machine body.
  • Optional Cap Feeder can be provided with additional cost instead of bowl system.
  • Hopper and accessories can be completely dismantled for cleaning purpose.
  • PLC system with Human Machine Interface can be provided optionally.

Working Principle of Lug Capping Machine

Continuous or vibratory cap feeder feeds the cap to cap delivery chute. These caps are then received by jars or containers one by one in a smooth fashion. There are no scratch or damages to caps or jars in the process and the star wheel gradually moves each jar with loosely placed cap on it to the capping station where the cap is attached to the jar at specific torque speeds. Caps are tightened with utmost accuracy and precision to prevent under or over tightening.

As soon as the jars are done with the capping process, they are moved out of the conveyor and advanced for rest of the processes including sterilization, labeling, and packaging.

As a leading bottle lug capper manufacturer in India we can also provide you with a whole filling line on request that takes care of the entire process from washing to filling, capping and packaging.

Technical Specification of Bottle Lug Capper

Model ACSR-60 ACSR-120 ACSR-200
No. of Capping Heads Single Four Eight
Production Rate Up to 50 Containers/Minute Up to 80 Containers/Minute Up to 180 Containers/Minute
Container Diameter: 24mm to 90mm 24mm to 90mm 24mm to 90mm
Container Height: 50mm to 250mm 50mm to 250mm 50mm to 250mm
Cap Diameter: 20mm, 25mm & 28mm with the help of change parts 20mm, 25mm & 28mm with the help of change parts 20mm, 25mm & 28mm with the help of change parts
Power Specification: 1 H.P. 1 H.P. 2 H.P.
Electrical characteristics 440 Volts, 3 Phase, 50 Hertz, 4 Wire System 440 Volts, 3 Phase, 50 Hertz, 4 Wire System 440 Volts, 3 Phase, 50 Hertz, 4 Wire System
Conveyor Height 800mm to 900mm adjustable 800mm to 900mm adjustable 800mm to 900mm adjustable
Optional Accessories Safety Cabinet Covering Machine Safety Cabinet Covering Machine Safety Cabinet Covering Machine
– PLC with HMI PLC with HMI PLC with HMI
Overall Dimension 1500mm (L) X 850mm (W) X 1800mm (H) approx. 1675 (L) x 1000mm (W) x 1800mm (H) approx. 2000 (L) x 1000mm (W) x 1800mm (H) approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

FAQ of Automatic Bottle Lug Capping Machine

Key features include a simple GMP model design, “No Bottle – No Cap” safety system, fast and easy changeover for different container sizes, stainless steel contact parts for longevity, single-motor operation for conveyor/star wheel/turret, variable frequency drive for speed control, clutch system to prevent bottle breakage, digital bottle counter, and optional PLC with HMI or safety cabinet.

A continuous or vibratory cap feeder delivers caps to a chute, where they are smoothly placed onto jars. The star wheel then moves each jar with a loosely placed cap to the capping station. Caps are tightened at precise torque speeds to avoid under- or over-tightening, after which the jars proceed via conveyor for further processes like labeling or packaging.

Three models are offered:

  • ACSR-60 (Single head): Up to 50 containers/minute
  • ACSR-120 (Four heads): Up to 80 containers/minute
  • ACSR-200 (Eight heads): Up to 180 containers/minute

All handle container diameters of 24–90 mm and heights of 50–250 mm.

Yes. It supports container diameters from 24 mm to 90 mm and heights from 50 mm to 250 mm. Cap diameters of 20 mm, 25 mm, and 28 mm are accommodated with the help of change parts, enabling quick changeovers between sizes.

Power specifications are 1 H.P. (ACSR-60 & ACSR-120) or 2 H.P. (ACSR-200), operating on 440 Volts, 3 Phase, 50 Hertz, 4 Wire System (adjustable to customer requirements). Optional accessories include a safety cabinet, PLC with HMI, and an optional Cap Feeder instead of the standard bowl system.

Yes — Adinath International Automatic Bottle Lug Capping Machine complies to cGMP, MHRA, FDA and WHO-GMP standards, with optional CE marked equipment’s and 21 CFR Part 11 software compliance for the HMI/PLC. Machine contact parts having Stainless Steel 316L grade materials with validation documents having IQ, OQ, DQ validation protocols as optional. Organization is ISO 9001:2015 certified.

Manufacturing lead time is generally 7 to 14 weeks from order confirmation. Further it takes 2 to 8 weeks for international shipping depending upon destination. Order can be expediate sooner or later as per specific buying requirements. Destination specific certifications like US FDA, EU, ANVISA, SFDA. CE can add 3 to 6 weeks additionally.

Yes, Adinath International Automatic Bottle Lug Capping Machine export this machine to more than 48 countries of this world including America, Europe, Asia, Middle East, Africa, CIS and Australia sub continents. Please visit our clientele page for complete list of our customers worldwide. See the turnkey project page for our complete plant offerings.

Service of skilled engineers and technicians provided for technical support of supplied equipment’s. Installations, commissioning, training and IQ, OQ, DQ validations performed by qualified engineers. Remote support through video call, phone, email and other modes provided for international installations. Spare parts of Automatic Bottle Lug Capping Machine stocked at our premises in Ahmedabad and shipped immediately after ordering. Standard 12 months manufacturing warranty included with supplied equipment.