• rotary bottle washing machine

Description

Adinath offer superior quality Rotary Bottle Washing Machines, which are based on Geneva mechanism. This Rotary Bottle Washing Machine is available in sturdy and accurate configuration and offer superior functionality in the pharmaceutical industries. Our bottle washing machines are offered in safe packaging to avoid any damage during the transportation. Apart from the pharmaceuticals, this machine uses in Food, Chemical, Cosmetic & Beverage industry for washing glass bottles.

The Rotary Bottle Washing Machine by Adinath International is engineered to meet the rigorous cleaning demands of the pharmaceutical, food, chemical, cosmetic, and beverage industries. Utilizing the Geneva mechanism, this machine ensures thorough washing of glass bottles, maintaining high hygiene standards essential for product safety.

Advanced Design and Construction

Built with a compact and robust structure, the Rotary Bottle Washing Machine features a Geneva-type indexing mechanism that facilitates precise movement of bottles through various cleaning stages. The machine’s contact parts are crafted from AISI SS 316L stainless steel, ensuring corrosion resistance and compliance with Good Manufacturing Practices (GMP). This design guarantees durability and reliability in demanding production environments.

Versatile Bottle Handling

The machine is equipped with specially designed nylon cups on its rotating platform, accommodating bottles ranging from 100 ml to 500 ml. This flexibility allows for easy loading and unloading in two rows, enhancing operational efficiency. The bottle guide system is particularly beneficial for lightweight bottles, ensuring stability during the washing process.

Multi-Stage Washing Process

The Rotary Bottle Washing Machine employs a comprehensive washing cycle to ensure bottles are impeccably clean:

  1. First Wash: Recirculated water (drain) for internal and external cleaning.
  2. Second Wash: Recirculated water (drain) for thorough cleansing.
  3. Third Wash: Fresh demineralized (D.M.) water to remove any remaining impurities.

Each washing sequence is controlled by individual solenoid valves, allowing for precise regulation of timing and media to suit specific requirements. Stationary nozzles eliminate contamination between water cycles, ensuring consistent cleaning quality.

Operational Efficiency

Capable of processing up to 100 bottles per minute, the machine significantly enhances production throughput. The Geneva mechanism ensures smooth and accurate indexing of bottles, while the external cleaning is performed by strategically placed spraying showers. Pumps and tanks are mounted on a portable stand for easy maintenance, minimizing downtime.

Salient Features of Rotary Bottle Washing Machine

  • The specially designed cups are provided on the platform to accommodate any size of Bottle from 100 ml to 500 ml.

  • Easy loading and unloading with two rows.

  • Individual solenoid valve for each washing sequence.

  • Pumps and tanks are mounted on parable stand for easy maintenance.

  • Compact GMP model.

  • Geneva mechanism.

  • Four internal, one external and one air wash.

  • Washing Sequences and positioning of washing stations can be interchanged as required for liquid oral & injectable.

  • Stationary nozzles eliminate contamination of water cycles.

Process Operation of Rotary Bottle Washing Machine

The bottles are loaded on rotating platform where bottles are getting cleaned in a series of operations. The bottle holder i.e. nylon cups are specially designed to accommodate bottles with varying neck diameter and bottle diameter. The bottles are placed in an inverted position in cups. The external cleaning of the bottles is done by spraying showers. Solenoid valves are provided to enable the regulation of timings and sequence of various washing media to suit specific requirement.

Technical Highlights

  • Model Options: ARBW – 64 and ARBW – 100
  • Production Output: Up to 60 bottles/minute (ARBW – 64); up to 100 bottles/minute (ARBW – 100)
  • Container Diameter: 25 mm to 100 mm
  • Neck Diameter: 20 mm to 38 mm (with change parts)
  • Container Height: Up to 280 mm (with change parts)
  • Power Supply: 0.75 H.P., 380 Volt, 3 Phase, 4 Wire System, 50 Hz
  • Electric Heater Tank: 2 K.W.
  • Overall Dimensions: 1550 mm (L) x 1700 mm (W) x 1300 mm (H) approx. (ARBW – 64); 1800 mm (L) x 1700 mm (W) x 1300 mm (H) approx. (ARBW – 100)
  • Air Consumption: 30 CFM @ 5 bar
  • Net Weight: 650 kgs. approx. (ARBW – 64); 750 kgs. approx. (ARBW – 100)

Compliance and Quality Assurance

Adhering to cGMP standards, the Rotary Bottle Washing Machine ensures that all contact parts are made from materials that meet FDA approvals. The machine’s design minimizes human intervention, reducing the risk of contamination and ensuring that bottles are cleaned to the highest quality standards.

Applications Across Industries

This versatile machine is suitable for:

  • Pharmaceutical Industry: Cleaning glass bottles for liquid orals and injectables.
  • Food and Beverage Industry: Washing bottles for juices, sauces, and other consumables.
  • Chemical Industry: Preparing bottles for various chemical solutions.
  • Cosmetic Industry: Cleaning containers for beauty and personal care products.

Optional Accessories

To enhance functionality, optional accessories include:

  • Additional pumps and pumping stations (0.75 H.P., 380 Volt, 3 Phase, 4 Wire System, 50 Hz)
  • Electric heater tanks for temperature-controlled washing

In summary, the Rotary Bottle Washing Machine by Adinath International combines advanced engineering with practical design to deliver efficient and reliable bottle cleaning solutions. Its multi-stage washing process, robust construction, and compliance with industry standards make it a preferred choice for manufacturers seeking to maintain high hygiene levels in their production lines.

Technical Specification of Rotary Bottle Washing Machine

Model No ARBW – 64 ARBW – 100
Production Output Up to 60 Bottles / Minute (Depending on Bottle Size) Up to 100 Bottles / Minute (Depending on Bottle Size)
Input Specification Diameter of the container : 25 mm to 100mm Diameter of the container : 25 mm to 100mm
Outside Diameter of Neck : 20 mm to 38 mm (with the help of change parts ) Outside Diameter of Neck : 20 mm to 38 mm (with the help of change parts )
Height of the container : Up to 280 mm (with the help of change parts ) Height of the container : Up to 280 mm (with the help of change parts )
Power Supply Main Unit : 0.75 H.P., 380 Volt, 3 Phase, 4 Wire System, 50 Hz Main Unit : 0.75 H.P., 380 Volt, 3 Phase, 4 Wire System, 50 Hz
Optional Accessories (2 Pumps – Pumping Station ) 0.75 H.P., 380 Volt, 3 Phase, 4 Wires System , 50 Hz Optional Accessories (2 Pumps – Pumping Station ) 0.75 H.P., 380 Volt, 3 Phase, 4 Wires System , 50 Hz
Electric Heater Tank : 2 K.W. Electric Heater Tank : 2 K.W.
Overall Dimension 1550 mm (L) x 1700 mm (W) x 1300 mm (H) approx. 1800 mm (L) x 1700 mm (W) x 1300 mm (H) approx.
Air Consumption 30 CFM @ 5 bar 30 CFM @ 5 bar
Net Weight 650 kgs. approx. 750 kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.