• Automatic Vial Filling & Rubber Stoppering Machine
  • Automatic Vial Liquid Filling Machine
  • Automatic Vial Filling & Rubber Stoppering Machine
  • Vial Filling and Rubber Stoppering Machine

Description

Automatic Vial Filling and Rubber Stoppering Machine (vial filler) including automatic vial filling machine is compact model uses for the filling & rubber stoppering of injectable liquid vials. Adinath offers different models of Vial Filling Machines suitable for pharmaceutical industry. Our Automatic Twelve Head Vial Filling Machine provides output up to 18000 vials/hour suitable for large batch production, Our Automatic Eight Head Vial Filling Machine provides output up to 12000 vials/hour suitable for medium batch production and Our Automatic Two/Four Head Vial Filling Machine which provides output 3600 to 7200 vials/hour suitable for medium & small batch productions. Our Vial Filling Machines are easy to operate & complies as per cGMP standards. Our standard machine equipped with stainless steel piston pump for the liquid filing, further we can also provide peristaltic pump for higher filling accuracy upon specific customer request.

Automatic Vial Filling Machine is efficient machine for filling liquid inejectables in glass vials. Once the vial is filled with liquid, vial filler machine place rubber stoppers. Vial liquid filling machine uses piston pump/peristaltic pump which helps to achieve filling accuracy with utmost precision. Automatic vial filling machines, on the other hand, are preferred choice for round vials. It also specifies that rubber stoppers be placed on top of the containers to protect them from contamination. We are one of the leading vial filling machine manufacturer, ensuring high accuracy operations with minimal waste or spillage of the contents. Because of its great workability, the vial liquid filling machine is capable of handling a large number of vials per hour. It can fit a rubber stopper with a diameter of 20 mm with accuracy of +/- 1%. Injectable liquid filler output rate depends upon type of liquid to be filled and fill volume in each vials.  It is possible to reach 120 fills/min with eight head vial filling machine and 60 fills/min with four head vial filling machine. The production rate of two head vial filling machine is 20 fills/min. The vial filling machine (vial filler) requires a 2 H.P. electric supply and has a fill capacity of 2ml to 250ml in single machine in single dosing capability.

Automatic Vial Filling Machine comprises main structure with SS cabinet, safety cabinet with door, laminar air flow unit, infeed turn table, piston or peristaltic pump filling Machine, Delrin slat conveyor belt, outfeed turn table, vibrator bowl & chute for rubber bung, pneumatic modules and electrical control panel with AC Drive, PLC & HMI.

We are also manufacturer of Automatic Vial Washing Machine, Automatic Vial Linear Washing Machine, Automatic Vial Cap Sealing Machine, Automatic Vial Capping Machine, Inectable Dry Powder Filling Machine, Automatic Injectable Liquid Filling Machine, High Speed Vial Filling Machine, Automatic Pharmaceutical Vial Filling Machine, Automatic Injection Vial Filling Machine, Automatic Vials Filling and Capping Machine, Automation Vial Filling, Stoppering and Cap Sealing Machine, Automatic 2/4/6/8/12 Head Vial Filling & Rubber Stoppering Machine.

Vial Filler Advantages

We are among one of India’s top vial filling machine manufacturers. Automatic vial filling machine offers higher accuracy and precision in dry powder filling   It is incredibly simple to use. This vial filler not only reduces liquid waste but also fills a large number of vials each hour. One of the most useful features of this vial filling machine is that it automatically applies a rubber stopper after the filling process is completed. When it comes to filling round containers, it is one of the most popular options.

Salient Features of Vial Filling and Rubber Stoppering Machine

  • No cross contamination.

  • Suitable for the filling Volume of 2ml to 250ml.

  • Piston pump/Peristaltic pump aseptic filling.

  • Filling with accuracy of ±0.5-1%.

  • Easy to validate filling system for small/large batch production.

  • All Contact Parts Made from S.S 316L & framework by S.S. 304.

  • Variable A.C. frequency drive for speed adjustmentDigital Vial Counter for counting production output.

  • In-feed Turn Table/ Unscrambler for automatic feeding of objects.

  • On-line Mechanism.

  • “No Vial – No Filling” system.

  • “No Vial – Machine Stop” system.

  • IQ/OQ documentation can be provided to comply vial filling machine validation process.

  • PLC with Graphical User Interface. (Optional)

  • PRIME is a distinctive feature that allows you to quickly suck filling material from the storage tank to the nozzle end. This feature is also beneficial for cleaning the filling line (silicon tubing) and filling the peristaltic pump in both directions.

  • The machine can use the PRIME function for all peristaltic pumps together or for individual peristaltic pump.

  • Filling is done with a specifically built filling peristaltic pump which has CIP and SIP ability.

  • Individual pumps may be calibrated and adjusted for the desired volume using a simple PLC.

  • Because of a particularly built peristaltic pump with suckback capability, oil-based materials can also be run without dripping.

  • Each filling head may operate independently, allowing the machine to operate constantly without sacrificing significant production.

  • Bung orientation bowl and discharge chute with built-in vibrator. For use with wet bungs, we offer bung orienter bowl and chute with Teflon coating.

  • Bungs are held in a specifically designed vacuum bung hold disc, which then discharges the bung evenly onto the vial. The bung pressing roller evenly presses the bungs.

  • Half stoppering can be done with the same Rubber bunging machine assembly.

  • Each filling head may operate independently, allowing the machine to operate constantly without sacrificing significant production.

  • For varied sizes of vials and filling volumes, no change parts are necessary.

  • Because mechanical parts like syringe sets, Teflon seals, gears, and chains are rarely used, there is relatively little product variation over time.

  • PLC with simple controls for volume and speed adjustments.

  • The entire assembly can be adjusted upwards and lower to accommodate different heights of vials.

  • PLC alarms for “No Vial, Machine Stop” and “No Vial, No Bung.”

  • For daily track reports and planning, a password-protected production counter is provided.

  • The errors can be recognized on the touch screen HMI of the PLC and readily attended to.

  • To avoid the negative effects of the electric supply, the machine is supplied with an isolated power source.

  • Well known mechanical components such as FESTO pneumatics and CE approved electrical/electronic components such as Bonfiglioli AC motors, Allen Bradley drives, PLC & HMI Touch screen, Sensors, MCB’s, relays, and other components.

Process Operation of Vial Filling and Rubber Stoppering Machine

The incoming dry vials (sterilized and siliconised) are fed through the in-feed turn table and suitably guided on the moving Stainless Steel slat conveyor belt at the required speed of the correct placement below filling unit.

The filling unit consists syringes & nozzles. Syringes are made of Stainless Steel 316L material for cGMP compliance. Vials stop below filling unit with centering of filling nozzles, during stoppage nozzles discharge pre determined liquid into vials. Duly filled vials delivered on stoppering unit which is mounted on same platform.

Stoppering Unit consist Bowl and Chute designed for desired stopper / bung size. Stoppers are stored in vibratory bowl and delivered to the vial through delivery chute. Vibratory bowl is equipped with special vibrator motor. Stoppers travel in vibratory bowl support guide through vibration. There is arrangement in the bowl in which wrong position stopper get rejected in travelling and only correct position of stopper get into chute. Further stoppers hold at delivery point of chute through spring which collected one by one by vial in traveling below the chute. Further there is one Stainless Steel 304 roller installed to press the stoppers. Vial transfer below the wheel in which get stoppered.

Duly stoppered vials further move on conveyor & collected on out feed turn table (optional) or on to conveyor of vial aluminum cap sealing machine for cap sealing operations.

Technical Specification of Vial Filling and Rubber Stoppering Machine

Model ALVF-40 ALVF-80 ALVF-120 ALVF – 250
Filling Heads Two Four Eight Twelve
Production Rate Up to 40 Vials/Minute Up to 80 Vials/Minute Up to 150 Vials/Minute Up to 250 Vials/Minute
Input Specification
Vial Diameter 15mm to 70mm 15mm to 70mm 15mm to 70mm 15mm to 70mm
Vial Height 25mm to 140mm 25mm to 140mm 25mm to 140mm 25mm to 140mm
Filling Precision ±1% ±1% ±1% ±1%
Power Required 1 H.P. 1.5 H.P. 2 H.P. 2 H.P.
Electrical Characteristics 440 Volts, 3 Phase, 50 Hertz 440 Volts, 3 Phase, 50 Hertz 440 Volts, 3 Phase, 50 Hertz 440 Volts, 3 Phase, 50 Hertz
Overall Dimension 2050mm (L) x 850mm (W) x 1700mm (H) 2200mm (L) x 850mm (W) x 1700mm (H) 3000mm (L) x 945mm (W) x 1700mm (H) 3500mm (L) x 945mm (W) x 1700mm (H)

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations, features & dimensions are shown for information purpose only.

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FAQ of Automatic Vial Filling & Rubber Stoppering Machine

Adinath offers models with 2, 4, 8, or 12 filling heads. Production rates range from up to 40 vials/min (ALVF-40) to up to 250 vials/min (ALVF-250), supporting small, medium, and large batch production.

The machine handles filling volumes from 2ml to 250ml with a precision of ±0.5% to ±1%, using piston pumps (standard) or peristaltic pumps (optional) for high accuracy and minimal waste.

It accommodates vials with diameters of 15mm to 70mm and heights of 25mm to 140mm, making it versatile for various standard injectable vial formats.

Yes, it features piston or peristaltic pump aseptic filling, SS 316L contact parts, no cross-contamination design, and complies with cGMP standards. IQ/OQ documentation is available for validation.

Key features include “No Vial – No Filling,” “No Vial – Machine Stop,” independent operation of filling heads, PRIME function for priming/cleaning, and variable AC drive for speed control.

Sterilized vials move via conveyor to the stoppering unit. Stoppers from a vibratory bowl are oriented, delivered via chute, and pressed onto vials using a stainless steel roller. Half-stoppering is also possible.

All product contact parts are made from Stainless Steel 316L, while the framework uses SS 304. It includes high-quality components like FESTO pneumatics and CE-approved electrical parts.

Yes, it is suitable for injectable liquids, including oil-based materials (thanks to suck-back capability in peristaltic pumps to prevent dripping). Peristaltic pumps offer CIP/SIP capability for easy cleaning.

It requires 1–2 H.P. power (depending on model) at 440V, 3 Phase, 50 Hz (adjustable per customer needs). Optional features include PLC with HMI, laminar airflow, and outfeed turntable.