• High Speed Automatic Vial Cap Sealing Machine Suppliers in India
  • High Speed Automatic Vial Cap Sealing Machine
  • High Speed Automatic Vial Cap Sealing Machine Manufacturers in India
  • High Speed Automatic Vial Cap Sealing Machine Manufacturers & Suppliers
  • High Speed Automatic Vial Cap Sealing Machine
  • High Speed Automatic Vial Cap Sealing Machine
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Description

Automatic Vial Cap Sealing Machine is suitable for flip-off cap sealing of injectable glass vials. This Fip-off Cap Sealing Machine is uses in the pharmaceutical, veterinary and biotech industry for performance & GMP demanding customers. Adinath offers different models of Vial Cap Sealing Machine which includes Automatic Six Head Vial Cap Sealing Machine suitable for large scale production, Automatic Four Head Vial Cap Sealing Machine suitable for medium scale production and Automatic Single Head Vial Cap Sealing Machine suitable for medium & small scale production. All machines equipped with gear motor and variable AC frequency drive, so customer can operate machine speed as per own production requirements. Vial Cap Sealing Machine can be attached to Vial Filling Machine and Vial Labeling Machine in order to become part of complete system of Sterile Vial Filling Line.

Salient Features of Automatic Vial Cap Sealing Machines

  • A complete cGMP model.

  • “No Stopper on Vial Before Sealing – Machine Stop” system.

  • “No Seal in Chute – Machine stop” system.

  • Single motor synchronises conveyor, starwheels and platform turret and speed can be varied by the speed pot on operating panel.

  • Parts coming in contact with the vial / aluminium cap / exposed to the atmosphere are made out of stainless steel for good house keeping & GMP accordance.

  • Spring loaded free spinning sealing rollers eliminates any damage to aluminiumcaps and also allows greater flexibility of variation in the container neck diameter.

  • Sealing Pressure can be varied to suit different gauges and sizes of aluminium caps.

  • Variable A.C. frequency drive for speed adjustment.

  • Digital Counter for counting number of sealed vials.

  • Photo sensing device stop machine automatically in the event of no aluminium cap in delivery chute.

  • A Special clutch device is incorporated on the infeed worm and Starwheel system for stoppage of machine in the event, vial is over turned or over diameter.

  • Acrylic Cabinet with Aluminium Structure for Machine. (Optional)

  • Programmable Logic Control with GUI. (Optional)

Process Operation of Automatic Vial Cap Sealing Machines

Duly Stoppered vials are continuously fed from the convetor of filling machine to the flat conveyor belt of sealing machine and move further through infeed worm for correct spacing and transferred to the infeed starwheel. Aluminium caps kept in vibratory bowl automatically orient caps in right direction before entering the delivery chute. Vial during its rotation movement with infeed starwheel picks up aluminum seal from the retaining finger of delivery chute and correctly position on the vial before entering sealing turret. Vial now moves on the spring loaded sealing platform, where free spinning sealing rollers moves gradually inside to complete the sealing operation during rotational movement of sealing platform turret. Now sealed vials are transferred to exit starwheel pocket and further moves out on to the flat conveyor belt. Duly sealed vials are collected on out-feed collection tray.

Technical Specification of Automatic Vial Cap Sealing Machines

Model ACS-60 ACS-120 ACS-200
No. of Sealing Head Single Four Eight
Production Rate Up to 50 Vials/Minute Up to 100 Vials/Minute Up to 200 Vials/Minute
Container Diameter: 15mm to 80mm 15mm to 80mm 15mm to 80mm
Container Height: 20mm to 180mm 20mm to 180mm 20mm to 180mm
Cap Diameter: 13mm, 20mm, 28mm, 30mm & 33mm with the help of change parts. 13mm, 20mm, 28mm, 30mm & 33mm with the help of change parts. 13mm, 20mm, 28mm, 30mm & 33mm with the help of change parts.
Power Supply 0.5 H.P. 1 H.P. 2 H.P.
Electrical characteristics 440 Volts, 3 Phase, 50 Hertz, 4 Wire System 440 Volts, 3 Phase, 50 Hertz, 4 Wire System 440 Volts, 3 Phase, 50 Hertz, 4 Wire System
Optional Accessories Aluminum profile cabinet covering full machine Aluminum profile cabinet covering full machine Aluminum profile cabinet covering full machine
Chuck for flip-off seal Chuck for flip-off seal Chuck for flip-off seal
PLC with HMI PLC with HMI PLC with HMI
Overall Dimension 1300mm X 800mm (W) X 1800mm (H) approx. 1500mm (L) x 850mm (W) x 1800mm (H) approx. 2000mm (L) x 850mm (W) x 1800mm (H) approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

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