Description
Adinath introduces state-of-art Automatic Dry Syrup Powder Filling Machines for filling of large volume powder into containers. Machine is widely uses in pharmaceutical, cosmetic, veterinary, herbal & food industries. We are having two type of model, first is Automatic Single Wheel Dry Syrup Powder Filling Machine which provides output up to 3000 bottles/hour and other is Automatic Double Wheel Dry Syrup Powder Filling Machine which provides output up to 6000 bottles/hour. This robust design built from stainless steel material for long life and GMP compliance.
The Dry Syrup Powder Filling Machine features a modern approach to packaging dry powders in bottles with unmatched precision and efficiency. Its design is tailored for pharmaceutical operations where accuracy, sterility, and compliance are critical.
Designed to Simplify Complex Processes
This Dry Syrup Powder Filling Machine stands out with its carefully engineered structure. Built to cGMP standards, it features high-quality stainless steel contact parts that ensure hygiene and safety in every operation. The streamlined build conserves space, making it suitable for cleanroom setups.
Its advanced auger-based dosing mechanism adapts to powders of varying densities, ensuring that every dose is precise. The design supports rapid cleaning and changeovers, essential for facilities managing diverse product lines.
Technology-Driven Workflow for Consistent Output
Each component of the Dry Syrup Powder Filling Machine is optimized for efficiency. The process begins with sterilized bottles being conveyed into the filling station. Using a servo-driven auger filler, powders are dispensed into bottles with precision. The integrated cap placement and sealing mechanisms ensure tamper-proof packaging, maintaining product integrity.
Automation reduces manual intervention, enabling smooth operations and reducing contamination risks. The machine’s programmable settings allow easy adjustments to handle different bottle sizes and powder formulations.
Balancing High Volume and Precision
The Dry Syrup Powder Filling Machine excels in balancing speed and accuracy. With the ability to process up to 100 bottles per minute, it caters to high-demand production environments. Its dosing accuracy, maintained within ±2%, ensures minimal material wastage while delivering consistent results.
Safety Features That Protect Operators and Products
Operator safety is a priority in the machine’s design. Features like enclosed operations, interlocked systems, and emergency shutdown buttons ensure that the process is safe and efficient. Dust-free functionality minimizes powder dispersion, preserving both the product and the work environment.
Salient Features of Automatic Dry Syrup Powder Filling Machine
Process Operation of Automatic Dry Syrup Powder Filling Machine
The incoming sterilized dry bottle is fed through the in-feed turn table. Suitable guide supply bottles on to flat conveyor belt at the required speed for feeding. There is filling head mounted on machine top plate in the same line. When bottle reaches to the mechanical holder detained filling station, Bottle sensor sense the bottles and Magnetic clutch starts to rotate which is mounted on auger shaft. It fills the desired amount of powder into the bottle through auger, where rotation time is previously determined. Duly filled bottles go upward on to the sealing station with the help of SS conveyor belt.
Technical Insights at a Glance
- Powder Handling Range: Configures between 5 grams and 50 grams per bottle.
- Output Capability: Processes up to 100 bottles per minute.
- Bottle Compatibility: Handles bottle sizes from 20 ml to 200 ml.
- Utility Efficiency: Operates with minimal air and energy usage, optimized for 3 H.P.
Versatility Across Applications
The machine is a mainstay in pharmaceutical production, ideal for dry syrups, antibiotics, and powdered supplements. It also serves nutraceutical industries and powdered dietary products, offering reliable performance across diverse applications.
Features That Set It Apart
- Customizable Dosing Options: Handles powders with different bulk densities with high precision.
- Integrated Sealing Unit: Caps and seals bottles seamlessly in a single process.
- Compact Design: Efficiently fits within production facilities of all sizes.
- Low Maintenance Requirements: Simplifies servicing and reduces operational downtime.
- Dust-Free Technology: Ensures a clean and compliant work environment.
Benefits of Adopting This Technology
- Product Consistency: Achieves accurate filling across all bottles, reducing waste.
- Speed and Scale: Maintains a high throughput without compromising quality.
- User-Friendly Interface: Operators can monitor and adjust settings with ease.
- Cleanroom Compliance: Designed to meet global hygiene standards.
Bridging Technology and Efficiency
Incorporating the Dry Syrup Powder Filling Machine into production lines enhances productivity while maintaining quality. The machine’s precision, speed, and reliability make it an indispensable asset for industries that prioritize accuracy and compliance.
Technical Specification of Automatic Dry Syrup Powder Filling Machine
| Models | AI-DPM 12 | AI-DPM 16 |
| Production Output | Up to 80 bottles/minute | Up to 120 bottles/minute |
| Bottle Diameter | Up to 85mm | Up to 85mm |
| Bottle Height | Up to 200mm | Up to 200mm |
| Fill Volume | 5gms. To 70gms. in Single Dose with the help of change parts for different fill volume | 5gms. To 70gms. in Single Dose with the help of change parts for different fill volume |
| Fill Accuracy | ± 2% Depending upon the Powder, under the controlled level of Humidity | ± 2% Depending upon the Powder, under the controlled level of Humidity |
| Humidity | Below 28% Rh required on machine to be arrange by customer | Below 28% Rh required on machine to be arrange by customer |
| Power | 2.0 H.P. For Machine and 3.0 H.P. For Vacuum Pump | 2.5 H.P. For Machine and 3.0 H.P. For Vacuum Pump |
| Overall Dimension | 1700 mm (L) x 1000 mm (W) x 1800 mm approx. | 2000 mm (L) x 1200 mm (W) x 1800 mm approx. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
FAQ of Automatic Dry Syrup Powder Filling Machine
What are the available models and their production capacities?
Adinath offers models such as the Automatic Single Wheel (output up to 3000 bottles/hour) and Double Wheel (up to 6000 bottles/hour). Technical models include AI-DPM 12 (up to 80 bottles/minute) and AI-DPM 16 (up to 120 bottles/minute), with overall capability reaching up to 100 bottles per minute depending on configuration.
What fill volume and accuracy does the machine achieve?
It handles fill volumes from 5 grams to 70 grams (or 5–50 grams in some configurations) per bottle in a single dose, using change parts for different volumes. Fill accuracy is ±2%, depending on the powder type and controlled humidity levels.
Which bottle sizes are compatible with the machine?
The machine accommodates bottles from 20 ml to 200 ml capacity, with diameters up to 85 mm and heights up to 200 mm.
How does the “No Container – No Filling” system work?
This safety feature uses sensors to detect the presence of a bottle at the filling station. If no bottle is present, the machine does not dispense powder, preventing wastage of costly materials.
What materials are used for product contact parts, and are they sterilizable?
All parts that come into contact with the product are made of SS 316 stainless steel. These parts are easily removable to allow mandatory autoclaving or sterilization.
What is the basic process operation of the machine?
Sterilized dry bottles are fed via an in-feed turntable onto a flat conveyor. A bottle sensor detects each bottle, activating a magnetic clutch on the auger shaft to dispense the preset amount of powder. Filled bottles then move to the sealing station via a stainless-steel conveyor belt.
What humidity conditions are required for optimal operation?
The machine requires humidity below 28% Rh at the installation site (to be arranged by the customer) to maintain fill accuracy and consistent performance.
What key safety and design features does the machine include?
It features a totally enclosed heavy steel structure to minimize vibration, dust-free operation, interlocked systems, emergency shutdown buttons, an endless conveyor belt to prevent jamming from powder spillage, and a variable AC frequency drive for conveyor speed control.
What are the main benefits of using this Automatic Dry Syrup Powder Filling Machine?
It delivers high product consistency with minimal wastage, high throughput without sacrificing accuracy, a user-friendly interface for easy adjustments, cleanroom and cGMP compliance, low maintenance, and the ability to handle powders of varying densities with servo-driven or auger-based precision dosing.
