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  • Injectable Powder Filling & Rubber Stoppering Machine
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Description

Automatic Injectable Powder Filling & Rubber Stoppering Machine having eight ports in a powder wheel. The precision built welded steel frame is encompassed with stainless steel sheets with access doors for servicing the machine. Adinth offers two models in this machine, first is Automatic Single Wheel Injectable Powder Filling & Stoppering Machine which provides output up to 7000 vials/hour and second is Automatic Double Wheel Injectable Powder Filling & Stoppering Machine provides output up to 14000 vials/hour. All contact parts made for Good house keeping and complies as per current good manufacturing practice (cGMP).

Salient Features of Dry Powder Filling & Rubber Stoppering Machine

  • Compact cGMP model.

  • “No Vial – No Filling” system.

  • Multiple Dosing System.

  • ± 1% filling accuracy.

  • Built-in Rubber Stoppering Unit saves lot of space in the Sterile Area & reduces the length of Laminar Flow.

  • “No stopper in chute – Machine stop” system.

  • All motors are provided with appropriate contractors and relays for the protection against any overload or jamming.

  • Safety clutch system to avoid Bottle breakage.

  • Variable A.C. Frequency Drive for speed control.

  • All parts and assemblies coming in contact with powder and rubber stopper are made of S.S.316 and easily removable for mandatory Autoclaving/ Sterilization.

  • S.S. square pipe frame structure to avoid vibration.

  • All driving is through High quality imported Gear motor for better machine performance without vibration or leakage of oil of area floor from gear box.

  • Imported Gear Motor for Main drive, in feed and out feed table.

Process Operation of Dry Powder Filling & Rubber Stoppering Machine

The sterilized powder is stored in powder hopper is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density. The powder wheel having eight ports rotates at the pre determined speed below the powder hopper with practically no clearance. Powder wheel consist of Piston in each port and behind the powder wheel vacuum plate is provided there is no clearance between powder wheel and vacuum plate due to back spring pressure. Precise volume of powder is sucked in to the port of powder wheel during vacuum according to the piston length different fill size can be achieved. The excess powder is doctored off by a doctor blade. Doctor blades can be adjusted from outside also without removing powder hopper. When powder wheel indexes further and remain in the port due to the vacuum till it reaches just vertically above the container. The time dose of Compressed air (Nitrogen Gas), sterilized low pressure air sequentially flushes out powder from the port of powder wheel in to the container one by one. The filled containers are immediately separated on the conveyor by vial separator and moves further for stoppering operation. (Different grooves separator can be used which depends on the container diameter or multiple dosing systems). The sterilized, siliconised, rubber stoppers stored in the vibrator bowl moves to vibratory bowl and stacked vertically in the rubber stopper chute. The container is hold firmly between pair or timing belt to pickup rubber stopper from exit end of the chute. Further the container is passed between two pressing roller for tight fit fixing of rubber stopper.

Technical Specification of Dry Powder Filling & Rubber Stoppering Machine

Models APF 12S APF 12D
Production Output Up to 100 vials/minute Up to 200 vials/minute
Fill Volume 50 mg. to 10grams 50 mg. to 10 grams
Vial Size 5ml to 250ml 5ml to 250ml
Filling Accuracy ± 2 – 3% in single dosing depending upon consistency and uniformity of bulk density of Injectable Powder ± 2 – 3% in single dosing depending upon consistency and uniformity of bulk density of Injectable Powder
Power Load 3.5 H. P. 4.5 H. P.
Overall Dimension 2600mm (L) X 1100mm (W) X 1800mm (H) approx. 3000mm (L) X 1100mm (W) X 1800mm (H) approx.
Net Weight 500 kgs. approx. 700 kgs. approx.
Gross Weight 750 kgs. approx. 950 kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

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