The pharmaceutical market, in contrast to all other significant segments of the industry, is expanding continuously and averaging extraordinarily high growth rates. Pharmaceutical businesses needed dependable and quick packaging solutions just like other packaging sectors. This will guarantee patient comfort, product quality, and safety and protection.

The lack of technological innovation in this industry in the past created a number of problems for both producers and employees. For example, contamination of the liquids, which were air-sensitive, was one of the most frequent problems encountered. Additionally, contamination by hand was highly likely when the vials were transferred to the collecting tray after being filled with liquid.

Sealing of Ampoules (Ampoule Filling Machines)

One of the biggest issues the pharmaceutical business had with filling containers was that they had to be immediately sealed. When the vials were not closed for even a few seconds, the quality of the substance was compromised, making it dangerous for human use.

However, nowadays, ampoules are usually sealed at the neck using an open flame. It also makes it simple to open the seal because it is simply snapped off near the neck, resulting in a smooth break with no glass shards.

Currently, sealing an ampoule can be done in one of two ways:

  • Tip seals
  • Pull seals
Ampoule Filling Machine Servo Based

Bead stopping, often referred to as tip sealing, is a process in which glass is melted at the vial’s tip and creates a bead that seals the entrance. Additionally, the manufactured bead ought to be uniform. To do this, heat is uniformly administered to the neck from all directions to ensure even dispersion.

Here, accurate flame temperature monitoring is crucial since it must remain constant throughout with no fluctuations. The majority of these tasks are now performed by machines that continuously rotate vials in a specific order to ensure even distribution of heat from the flame.

The easily accessible devices have a long lifespan and required minimal labour. The best part is that the majority of them now come with self-cleaning technology, making maintenance simple.

Latest Additions in Technology (Ampoule Filling Machines)

  • The Ampoule Filling Machines is made to cover the product with an inert gas without using a rubber stopper or anything else that could come into direct touch with the medication.
  • While maintaining uniformity in each batch’s quantities and pressure, it comes with varied speeds.
  • Some equipment also includes a labelling or ring banding around the tips of these ampoules for improved usages and accurate identification.
  • Additionally, machines include a check-weight system that ensures uniformity. The no ampoule and no filling method ensures that no full vials are packed with empty ones at the same time.

Uses of Oxy-Hydrogen Technology

Utilizing oxy-hydrogen is one of the newest technologies used in vial filling equipment. Its applications guarantee a number of things, including a cleaner environment in the manufacturing facility and the elimination of the possibility of producing toxic and dangerous compounds that might come into contact with vials. It has been incorporated into the mechanisms in accordance with industry standards for filling and sealing requirements.

This industry makes heavy use of laser technology, and the fastening unit includes both an assembled isolator and a laser sealing station.