Description
We are a premier vial powder filling machine manufacturer in India. As a leading supplier of injectable powder filling machines, we specialize in the manufacturing and supply of a variety of dry powder injection filling machines. We offer both single powder wheel and double powder wheel machines. These machines are known for offering a whopping production output of 60 to 200 VPM. They also consist of contact parts made of premium 316L grade stainless steel or other materials which are FDA approved. cGMP compliance is always kept in mind during the manufacturing of all products and vial powder filling machines are no exception either. The provisioning of servo driven powder fillers ensure that powder wheel is accurately positioned throughout the process. Uniquely designed vacuum driven powder wheel is also made available for enhanced filling accuracy.
As a one stop destination for your comprehensive vial powder filling needs, we also cater vial cap sealing machine and vial labeling machine which converts your set-up into an automatic vial powder filling line.
The Vial Powder Filling Machine offers a high-performance solution for sterile powder filling in pharmaceutical applications. Designed for precision and speed, it ensures compliance with stringent quality standards.
Intelligent Design for Optimal Performance
Built with a compact, cGMP-compliant framework, the Vial Powder Filling Machine machine ensures sterility and durability. Stainless steel contact parts eliminate contamination risks while maintaining compatibility with sensitive powders. Its modular design supports quick maintenance, minimizing production delays.
The advanced powder transfer system guarantees smooth material flow, reducing product loss and ensuring operational efficiency. It is also adaptable to different vial sizes, enhancing its usability in diverse production environments.
A Streamlined Filling Workflow
The machine Vial Powder Filling Machine comes with an automated process enables consistent results with minimal intervention:
- Automated Vial Infeed: Clean vials are loaded seamlessly onto the conveyor for uninterrupted production.
- Precision Powder Dispensing: The dosing system measures and fills exact quantities of powder into each vial.
- Sterile Stoppering: Rubber stoppers are applied immediately after filling to seal the contents.
*Programmable settings allow manufacturers to adjust parameters for specific powders and vial dimensions.
Productivity Meets Precision
Engineered for high-speed operations, the machine processes up to 120 vials per minute, delivering consistent and accurate filling. It maintains dosing precision within ±2–3%, even with powders of varying bulk density. Features such as the “No Vial – No Filling” mechanism optimize resource utilization and ensure smooth operation.
Built with Safety in Mind
The Vial Powder Filling Machine prioritizes both operator safety and hygiene. Enclosed components and easy-to-clean surfaces align with cleanroom requirements, while safety interlocks and emergency stop features protect personnel. It operates with minimal particle generation, adhering to sterility standards.
Exclusive features of Vial Filling Machine
- Compact design with cGMP approach.
- Clean fill and high accuracy.
- High production output.
- Reduced production costs.
- Simple construction and easy to use.
- Minimum need to change parts ensuring a smooth changeover.
- No risk of crossover contamination.
- Doctor blade and wiper blade need minimal adjustments.
- Built-in turn tables with a separate drive for optimal speed control.
Working Principle of Vial Powder Filling Machine
The machine is constructed with top-class stainless steel finish is ideal for round glass vials. It is capable of filling up to 100 vials per minute. Sterilized powder stored in the hopper is agitated using a pair of mechanical agitators to ensure uniformity and consistency. This equipment’s powder wheel consists of 12 ports rotating at a pre-specified speed. Owing to back spring pressure there isn’t any clearance between powder wheel and vacuum plate. Doctor blades are there for the removal of excess powder and this can be done from outside without having to remove powder hopper. Once the filling operation is over, the filled containers are separated using vial separator and are advanced for the stoppering process.
Technical Highlights
- Filling Range: 50 mg to 1.5 grams per dose.
- Output Capacity: 30–120 vials per minute, based on model specifications.
- Vial Compatibility: Accommodates sizes from 5 ml to 250 ml.
- Power Requirements: 3-phase, 440 Volts, 2 HP.
- Material: Constructed from SS 316L for contact parts and SS 304 for the frame.
Applications Across Industries
Primarily used in pharmaceuticals, the Vial Powder Filling Machine excels at filling powders for antibiotics, vaccines, and other injectables. Its ability to handle sterile powders makes it indispensable in biotechnology and veterinary applications.
Core Features of the Vial Powder Filling Machine
- Adaptable Dosing System: Handles various powder types and fill weights with high accuracy.
- Integrated Stoppering Unit: Secures vials with rubber stoppers in one continuous process.
- Space-Saving Design: Compact footprint fits seamlessly into production facilities.
- Energy Efficiency: Operates with low power consumption, reducing operational costs.
- Intuitive Controls: Simplifies operation and allows for quick adjustments during production.
Advantages You Can Count On
- High-Speed Operations: Meets large-scale production demands with consistent output.
- Enhanced Accuracy: Ensures precise powder filling, reducing material wastage.
- Flexibility: Compatible with a range of vial sizes and powder types.
- Ease of Maintenance: Designed for straightforward cleaning and servicing.
The Vial Powder Filling Machine combines precision, speed, and compliance, making it a vital tool for pharmaceutical manufacturers. Its innovative features and robust construction ensure dependable performance, supporting the production of high-quality sterile powders.
Technical Specification of Vial Powder Filling Machine
Models | APF 12S | APF 12D |
Production Output | Up to 100 vials/minute | Up to 200 vials/minute |
Fill Volume | 50 mg. to 10grams | 50 mg. to 10 grams |
Vial Size | 5ml to 250ml | 5ml to 250ml |
Filling Accuracy | ± 2 – 3% in single dosing depending upon consistency and uniformity of bulk density of Injectable Powder | ± 2 – 3% in single dosing depending upon consistency and uniformity of bulk density of Injectable Powder |
Power Load | 3.5 H. P. | 4.5 H. P. |
Overall Dimension | 2600mm (L) X 1100mm (W) X 1800mm (H) approx. | 3000mm (L) X 1100mm (W) X 1800mm (H) approx. |
Net Weight | 500 kgs. approx. | 700 kgs. approx. |
Gross Weight | 750 kgs. approx. | 950 kgs. approx. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.