Description
Automatic Vial Filling and Rubber Stoppering Machine (vial filler) including automatic vial filling machine is compact model uses for the filling & rubber stoppering of injectable liquid vials. Adinath offers different models of Vial Filling Machines suitable for pharmaceutical industry. Our Automatic Twelve Head Vial Filling Machine provides output up to 18000 vials/hour suitable for large batch production, Our Automatic Eight Head Vial Filling Machine provides output up to 12000 vials/hour suitable for medium batch production and Our Automatic Two/Four Head Vial Filling Machine which provides output 3600 to 7200 vials/hour suitable for medium & small batch productions. Our Vial Filling Machines are easy to operate & complies as per cGMP standards. Our standard machine equipped with stainless steel piston pump for the liquid filing, further we can also provide peristaltic pump for higher filling accuracy upon specific customer request.
Automatic Vial Filling Machine is efficient machine for filling liquid inejectables in glass vials. Once the vial is filled with liquid, vial filler machine place rubber stoppers. Vial liquid filling machine uses piston pump/peristaltic pump which helps to achieve filling accuracy with utmost precision. Automatic vial filling machines, on the other hand, are preferred choice for round vials. It also specifies that rubber stoppers be placed on top of the containers to protect them from contamination. We are one of the leading vial filling machine manufacturer, ensuring high accuracy operations with minimal waste or spillage of the contents. Because of its great workability, the vial liquid filling machine is capable of handling a large number of vials per hour. It can fit a rubber stopper with a diameter of 20 mm with accuracy of +/- 1%. Injectable liquid filler output rate depends upon type of liquid to be filled and fill volume in each vials. It is possible to reach 120 fills/min with eight head vial filling machine and 60 fills/min with four head vial filling machine. The production rate of two head vial filling machine is 20 fills/min. The vial filling machine (vial filler) requires a 2 H.P. electric supply and has a fill capacity of 2ml to 250ml in single machine in single dosing capability.
Automatic Vial Filling Machine comprises main structure with SS cabinet, safety cabinet with door, laminar air flow unit, infeed turn table, piston or peristaltic pump filling Machine, Delrin slat conveyor belt, outfeed turn table, vibrator bowl & chute for rubber bung, pneumatic modules and electrical control panel with AC Drive, PLC & HMI.
We are also manufacturer of Automatic Vial Washing Machine, Automatic Vial Linear Washing Machine, Automatic Vial Cap Sealing Machine, Automatic Vial Capping Machine, Inectable Dry Powder Filling Machine, Automatic Injectable Liquid Filling Machine, High Speed Vial Filling Machine, Automatic Pharmaceutical Vial Filling Machine, Automatic Injection Vial Filling Machine, Automatic Vials Filling and Capping Machine, Automation Vial Filling, Stoppering and Cap Sealing Machine, Automatic 2/4/6/8/12 Head Vial Filling & Rubber Stoppering Machine.
Vial Filler Advantages
We are among one of India’s top vial filling machine manufacturers. Automatic vial filling machine offers higher accuracy and precision in dry powder filling It is incredibly simple to use. This vial filler not only reduces liquid waste but also fills a large number of vials each hour. One of the most useful features of this vial filling machine is that it automatically applies a rubber stopper after the filling process is completed. When it comes to filling round containers, it is one of the most popular options.
Salient Features of Vial Filling and Rubber Stoppering Machine
Process Operation of Vial Filling and Rubber Stoppering Machine
The incoming dry vials (sterilized and siliconised) are fed through the in-feed turn table and suitably guided on the moving Stainless Steel slat conveyor belt at the required speed of the correct placement below filling unit.
The filling unit consists syringes & nozzles. Syringes are made of Stainless Steel 316L material for cGMP compliance. Vials stop below filling unit with centering of filling nozzles, during stoppage nozzles discharge pre determined liquid into vials. Duly filled vials delivered on stoppering unit which is mounted on same platform.
Stoppering Unit consist Bowl and Chute designed for desired stopper / bung size. Stoppers are stored in vibratory bowl and delivered to the vial through delivery chute. Vibratory bowl is equipped with special vibrator motor. Stoppers travel in vibratory bowl support guide through vibration. There is arrangement in the bowl in which wrong position stopper get rejected in travelling and only correct position of stopper get into chute. Further stoppers hold at delivery point of chute through spring which collected one by one by vial in traveling below the chute. Further there is one Stainless Steel 304 roller installed to press the stoppers. Vial transfer below the wheel in which get stoppered.
Duly stoppered vials further move on conveyor & collected on out feed turn table (optional) or on to conveyor of vial aluminum cap sealing machine for cap sealing operations.
Technical Specification of Vial Filling and Rubber Stoppering Machine
Model | ALVF-40 | ALVF-80 | ALVF-120 | ALVF – 250 |
Filling Heads | Two | Four | Eight | Twelve |
Production Rate | Up to 40 Vials/Minute | Up to 80 Vials/Minute | Up to 150 Vials/Minute | Up to 250 Vials/Minute |
Input Specification | ||||
Vial Diameter | 15mm to 70mm | 15mm to 70mm | 15mm to 70mm | 15mm to 70mm |
Vial Height | 25mm to 140mm | 25mm to 140mm | 25mm to 140mm | 25mm to 140mm |
Filling Precision | ±1% | ±1% | ±1% | ±1% |
Power Required | 1 H.P. | 1.5 H.P. | 2 H.P. | 2 H.P. |
Electrical Characteristics | 440 Volts, 3 Phase, 50 Hertz | 440 Volts, 3 Phase, 50 Hertz | 440 Volts, 3 Phase, 50 Hertz | 440 Volts, 3 Phase, 50 Hertz |
Overall Dimension | 2050mm (L) x 850mm (W) x 1700mm (H) | 2200mm (L) x 850mm (W) x 1700mm (H) | 3000mm (L) x 945mm (W) x 1700mm (H) | 3500mm (L) x 945mm (W) x 1700mm (H) |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations, features & dimensions are shown for information purpose only.