In the pharmaceutical industry, filling vials with medication using a vial filling line is highly desired. These devices fill the vials with precision and have a very long lifespan. Additionally, several filling heads on the machines used to fill vials allow for greater fill rates and hence higher production. Vial filling machines come in a variety of models that are appropriate for various uses. For filling injectable glass vials, the vial filling and bunging machine is ideal.
A conveyor and filling head make up the filling machine’s fundamental design. The filling head has several nozzles that precisely fill the vials with the necessary amount of liquid.
Characteristics of Vial Filling Line
The main machine, a conveyor, an unscrambler, a scrambler, and a stopper feeding bowl make up a vial filling machine. The vials are transported via the conveyor to the filling station where they are filled. Depending on the application, there may be 4, 6, 8, or 12 filling heads. The machine can handle up to 12000 vials per hour with its 12 heads in operation. A volumetric filling and sealing machine for vials uses diving nozzles. The filling and stoppering machine not only fills vials, but it also seals them by putting rubber stoppers on top of them.
The conveyor gearbox, motor, and pneumatic cylinder safety guards are included with the vial filling and bunging equipment. It is made to guarantee a long life and safeguard the components from any accidents. A filling accuracy of +/- 1% is provided by the single dose of the machine.
The vial filling and stoppering machine primarily works with the 1 ml to 100 ml filling range, and as soon as the vials are full, it instals the stopper on the head of the vials. Through a pneumatic system, the vial stopping arrangement is implemented. These filling and stoppering devices have a no vial, no filling system enabled. With this design, any fill material that would have been wasted in the absence of a vial is prevented.
Working of a Vial Filling Line
The vials move and are moved on a stainless steel slat conveyor that is part of the vial filling process. These vials are moved from the conveyors to the filling station, where they are filled with the appropriate material. The filling station could have several heads, giving you the option of speedier operations. There can be anywhere from two to twelve heads.
After being precisely filled, the vials are moved to the following station, where the stoppers are attached to the vials’ heads. By doing this, the integrity of the product is maintained and the vial’s purity is guaranteed. The pharmaceutical items must be free of impurities at all times, as they could significantly affect their chemical composition. Any structural flaws have the potential to greatly reduce their therapeutic efficacy, making them less potent at treating the ailments they were intended to.
The Bottom Line
High-quality filling machines, such as injectable liquid filling machines and vial filling and bunging equipment, are offered by Adinath International. These machines are produced and provided by our cutting-edge manufacturing facilities and are easy to use. For pharmaceutical purposes, vial filling machines are widely used. They accurately fill the vial and add the stopper.