• Peristaltic Based Vial Filling, Stoppering & Capping Machine

Description

Peristaltic Pump Vial Filling, Stoppering & Capping Machine uses for injectable pharmaceutical filling application. Peristaltic pump type filling is latest adoption in pharmaceutical industry than conventional piston pump type filling. Advantage of peristaltic pump driven filling is very less chance of contamination as contact area of liquid is just silicon pipe which you can replace after each batch. Also parts required for autoclaving purpose is very less in compare to other type of fillings.

Being Peristaltic pump type liquid filling machine manufacturer we provide different machine models ranging from 10 per minute to 300 per minute filling speed requirements. Calibration of peristaltic pump has to done one time for any particular liquid type after that one can adjust fill volume from HMI screen of the machine. This servo driven vial filling machine available with or without stoppering unit as per client’s requirements. Single channel as well multiple channel peristaltic pump can install according to required speed and output desired.

Features of Peristaltic Pump Drive Vial Filling Machine

  • Small footprint cGMP complied machine.

  • 2ml to 250ml fill dosage in one machine.

  • Filling accuracy of ±1% depends upon liquid characteristics & vial size.

  • “No Vial – No Filling” feature incorporated.

  • In-feed Turn Table attached with the machine for automatic feeding of vials.

  • All Contact Parts Made from AISI SS 316L & framework by AISI SS 304.

  • No cross contamination.

  • Easy to validate filling system for small/large batch production.

  • Variable A.C. frequency drive for speed adjustment.

  • Digital Vial Counter for counting production output.

  • On-line Filling mechanism.

  • IQ/OQ validation documents can be offered.

  • PLC system with Graphical User Interface. (Optional)

Working Principle of Peristaltic Pump Type Vial Filling and Sealing Machine

Our vial filling machines comprise of a stainless steel slat conveyor and vials are transferred using this conveyor. Once the vials reach the filling station from the conveyor, the next phase of operation begins. Filling station is equipped with a number of heads for quicker operations. Here precise filling of vials takes place and they are now moved for the stoppering process. This is a very crucial part of the entire process as this ensures the vials remain immaculate and the product inside the vials also remains preserved. Pharmaceutical products must always remain free of external contaminants and other factors. The medicinal value may get compromised otherwise and hence vial filling and capping machines are indispensable to the pharmaceutical industry.

Technical Specification of Peristaltic Pump Based Vial Filler

Model ALVF-40P ALVF-80P ALVF-120P ALVF-250P
Filling Units Two Four Eight Twelve
Filling Speed Up to 40 Vials/Minute Up to 80 Vials/Minute Up to 150 Vials/Minute Up to 250 Vials/Minute
Vial Diameter 15mm to 70mm 15mm to 70mm 15mm to 70mm 15mm to 70mm
Vial Height 25mm to 140mm 25mm to 140mm 25mm to 140mm 25mm to 140mm
Filling Precision ±1% ±1% ±1% ±1%
Power Required 1 H.P. 1.5 H.P. 2 H.P. 2 H.P.
Electrical Characteristics 440 Volts, 3 Phase, 50 Hertz 440 Volts, 3 Phase, 50 Hertz 440 Volts, 3 Phase, 50 Hertz 440 Volts, 3 Phase, 50 Hertz
Overall Dimension 2050mm (L) x 850mm (W) x 1700mm (H) 2200mm (L) x 850mm (W) x 1700mm (H) 3000mm (L) x 945mm (W) x 1700mm (H) 3500mm (L) x 945mm (W) x 1700mm (H)

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.