Peristaltic Based Vial Filling, Stoppering & Capping Machine

Peristaltic Pump Vial Filling, Stoppering & Capping Machine uses for injectable pharmaceutical filling application. Peristaltic pump type filling is latest adoption in pharmaceutical industry than conventional piston pump type filling. Advantage of peristaltic pump driven filling is very less chance of contamination as contact area of liquid is just silicon pipe which you can replace after each batch. Also parts required for autoclaving purpose is very less in compare to other type of fillings.

Being Peristaltic pump type liquid filling machine manufacturer we provide different machine models ranging from 10 per minute to 300 per minute filling speed requirements. Calibration of peristaltic pump has to done one time for any particular liquid type after that one can adjust fill volume from HMI screen of the machine. This servo driven vial filling machine available with or without stoppering unit as per client’s requirements. Single channel as well multiple channel peristaltic pump can install according to required speed and output desired.

The Peristaltic Pump Type Vial Filling Machine delivers precision, efficiency, and sterility in vial liquid filling processes. It is designed to meet the rigorous standards of pharmaceutical manufacturing while maintaining accuracy across various vial sizes.

Engineered with durability in mind, this machine features a cGMP-compliant framework. All parts in contact with the liquid are made of pharmaceutical-grade materials to ensure sterility. The peristaltic pump mechanism eliminates direct contact between the liquid and mechanical components, reducing contamination risks.

The Peristaltic Pump Type Vial Filling Machine has a modular design – it allows for easy maintenance and quick tubing replacement. Its compact structure conserves space in production facilities, making it an excellent fit for high-demand environments. The user-friendly interface simplifies parameter adjustments, catering to a range of vial sizes and liquid viscosities.

Multi-Stage Filling Process

The Peristaltic Pump Type Vial Filling Machine ensures accurate filling through a carefully controlled sequence:

1. Infeed Conveyor: Sterilized vials are transferred seamlessly to the filling station.
2. Peristaltic Pump Filling: The pump delivers precise liquid volumes into each vial, maintaining consistency across batches.
3. Nitrogen Purging: Optional nitrogen gas flushing enhances product stability by removing oxygen.
4. Rubber Stoppering: Ensures a secure and airtight seal for each vial.

High Throughput and Efficiency

With a capacity to process up to 200 vials per minute, this machine is ideal for high-volume production. The peristaltic pump technology guarantees filling precision with an accuracy of ±1%. Its “No Vial – No Filling” feature minimizes wastage.

Enhanced Safety and Hygiene

The machine prioritises operator safety with protective enclosures and an intuitive control panel. Tubing used in the peristaltic pump is easy to clean or replace, reducing downtime and ensuring compliance with sterility protocols. Audible alerts notify operators of any process irregularities, enhancing operational safety.

Our vial filling machines comprise of a stainless steel slat conveyor and vials are transferred using this conveyor. Once the vials reach the filling station from the conveyor, the next phase of operation begins. Filling station is equipped with a number of heads for quicker operations. Here precise filling of vials takes place and they are now moved for the stoppering process. This is a very crucial part of the entire process as this ensures the vials remain immaculate and the product inside the vials also remains preserved. Pharmaceutical products must always remain free of external contaminants and other factors. The medicinal value may get compromised otherwise and hence vial filling and capping machines are indispensable to the pharmaceutical industry.

The Peristaltic Pump Type Vial Filling Machine integrates effortlessly with upstream and downstream equipment, including washing, sterilizing, and sealing systems. This synchronization improves overall workflow, minimizing handling errors and ensuring product consistency.

Technical Highlights

• Filling Range: Configurable for 1 ml to 250 ml per vial.
• Output Capacity: Handles up to 12,000 vials per hour, depending on the number of filling heads.
• Construction Material: SS 316L for contact parts, SS 304 for the mainframe.
• Power Requirement: 3-phase, 440 Volts, 2 HP.
• Utility Consumption: Optimised for minimal water and air usage.

Top Features of the Peristaltic Pump Type Vial Filling Machine

• Precision Filling: Achieves consistent dosing with ±1% accuracy.
• Reduced Contamination: The peristaltic system ensures that only the tubing contacts the liquid.
• Flexibility: Supports a wide range of vial sizes and liquid viscosities.
• Energy Efficiency: Operates with reduced power requirements, cutting operational costs.
• Low Maintenance: Simplifies cleaning and part replacements with modular design.

Benefits of Choosing the Peristaltic Pump Type Vial Filling Machine

• Consistency in Output: Maintains uniform quality across production batches.
• Ease of Operation: Intuitive controls enhance usability for operators.
• Minimal Wastage: The “No Vial – No Filling” system ensures resource conservation.
• Enhanced Safety: Protective features safeguard both operators and the final product.

The Peristaltic Pump Type Vial Filling Machine offers an ideal balance of precision, safety, and efficiency for sterile liquid filling. Its advanced features and robust design make it a reliable choice for manufacturers seeking consistent quality in high-volume production.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.