Description
Automatic Ampoule Filler and Sealer from Adinath built on sturdy structure and with customized options. Contact parts of injectable liquid made from AISI SS 316L material to obtain cGMP compatibility. Machine perform ampoule loading, nitrogen purging, liquid filling, post nitrogen purging, pre heating and sealing operations. At the end filled and sealed ampoules get collected automatically onto collection tray. In tunnel operated models dead plate provided to match flow of ampoules along with connected machine.
Accurately fabricated ampule filler machine can manage 1ml to 30ml glass ampoules with utmost precision. Filling needles varies according to model type and specification opted. Machine is suitable for open mouth glass ampoules and we also have range of closed mouth ampoule machines. Different types of filling mechanism can be offered such as piston pump filling, servo driven filling and peristaltic pump filling names a few. Sealing station is inbuilt which provide two stage sealing function. In stage one pre heating performed to remove droplet inside ampoule tip and in stage two sealing operation performed by LPG and oxygen gas combination. Ampoule rotating rollers offered to rotate ampoules in order to deliver 360degree heating of ampoule tip.
Being is renowned ampoule filler machine manufacturer Adinath offered ampoule filler sealer in single head, two head, four head, six head and eight head models. We have separate range of piston pump filling models, servo driven models and peristaltic pump type models. Apart from this we have one entire range of closed mouth ampoule machines. Our vision is to fabricate easy to operate and less maintenance machines on affordable price.
Salient Features of Ampoule Filling & Sealing Machine
Compact model as per cGMP standard.
Higher production output up to 12000 Ampoules per hour.
All contact parts made from High Quality Stainless Steel 316L & Non-contact parts made from Stainless Steel 304.
Minimum change over parts from 1ml to 10ml ampoule size.
“No Ampoule – No Filling” system.
Ampoule neck centering during gas flushing and filling operations.
Possibility of nitrogen gas flushing before, during and after filling.
Full accessibility allows easy maintenance.
Machine equipped with pre-warming station.
Flow Meters for regulating flames easily.
Minimum change over time, little maintenance, easy cleaning.
Process Operation of Ampoule Filler Sealer
Empty washed & sterilized ampoules loaded onto infeed hopper of the machine. From where it has been received to receiving rack through starwheel/cassette. The moving rack which moves horizontally collect one/two/four/eight ampoules from the receiving rack and transfer the ampoule to the machine in left to right in an inclined position. During ampoule movement Pre-gassing, Filling, Post Gassing, Pre-heating & Sealing Station perform filling and sealing operations. At the end duly filled and sealed ampoules get collected automatically onto collection tray of the machine.
Technical Specification of Ampoule Filler and Sealer
| Model | AFS-1 | AFS-2 | AFS-4 | AFS-8 |
| No. of Head | Single | Two | Four | Eight |
| Syringes | One | Double | Four | Eight |
| Ampoule Sizes | 1 ml to 30 ml | 1 ml to 30 ml | 1 ml to 10 ml | 1 ml to 20 ml |
| Filling Speed | Up to 25 ampoules/minute | Up to 50 ampoules/minute | Up to 100 ampoules/minute | Up to 200 ampoules/minute |
| Filling Precison | ± 1% | ± 1% | ± 1% | ± 1% |
| Filling Pump | Piston Pump | Piston Pump | Piston Pump | Piston Pump |
| Burner Gas | LPG & Oxygen (O₂) | LPG & Oxygen (O₂) | LPG & Oxygen (O₂) | LPG & Oxygen (O₂) |
| Nitrogen Arranegment | Before & After Filling | Before & After Filling | Before & After Filling | Before & After Filling |
| Number of Fill Nozzles | One | Two | Four | Eight |
| Number of Nitrogen Nozzles | Two | Four | Eight | Sixteen |
| Number of Sealing Burners | Two | Four | Eight | Sixteen |
| Power Required | 0.5 H.P. | 1 H.P. | 1 H.P. | 2 H.P. |
| Power Voltage | 230 Volts, Single Phase, 50 Hertz, 4 Wire System | 230 Volts, Single Phase, 50 Hertz, 4 Wire System | 230 Volts, Single Phase, 50 Hertz, 4 Wire System | 230 Volts, Single Phase, 50 Hertz, 4 Wire System |
| Contact Parts | Made from Stainless Steel 316L | Made from Stainless Steel 316L | Made from Stainless Steel 316L | Made from Stainless Steel 316L |
| Overall Dimension | 915mm (L) x 610mm (W) x 965mm (H) approx. | 915mm (L) x 760mm (W) x 965mm (H) approx. | 1200mm (L) x 1070mm (W) x 965mm (H) approx. | 2200mm (L) x 1400mm (W) x 1100mm (H) approx. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
