Automated machinery called “Vial Powder Filling Machines” is used to fill and close vials. Additionally, the machines have safety features to guard against Vials breaking. High volumetric filling accuracy, a built-in rubber stoppering unit, and independent drives that match the filling and sealing speeds are further features of these machines. All motors are equipped with the proper relays for overload protection and contractors. Additionally, it is simple to remove all machine contact parts for required autoclaving. A digital counter is also included to track production output.
Application & Features of Automated Vial Powder Filling & Stoppering Machine
- The filling and stopping of vials for pharmaceutical items is done by a very effective device called an Automated Vial Powder Filling / Stoppering Machine. It is perfect for filling sterile powders because its speed can be altered for different dosages.
- Automated vial filling and stopping devices combine accuracy and adaptability to provide a range of personalised goods. For improved quality control, they have inline inspection systems, variable filling heads, and tool-free format adjustments.
- A versatile, all-purpose liquid filling machine is the Automatic Vial Powder Filling Machine. It can handle a variety of liquids. The machine has detachable stainless steel doors for quick access to the interior parts and electrical controls. The machine was the perfect choice for filling dry powder because of its adaptability, excellent dependability, and reproducibility.
- The purpose of a vial powder filling machine is to efficiently and sterilise fill powder into vials. The device has a vacuum plate and a revolving powder wheel with ports. The amount of powder must be put into each vial depends on the piston’s length. Excess materials are scraped off after the powder has been poured into the vial to the required volume.
- Pharmaceutical applications and other industries that employ small vials are developed for vial filling machines. Thousands of vials may be filled every day with these equipment. Additionally, the equipment complies with laws and is simple to integrate into longer manufacturing lines. The machine’s settings and speed can also be altered to accommodate the client’s particular requirements.
A pair of mechanical agitators are included in this machine to stir the powder. There is a piston in each port. It can be found concealed by a vacuum plate. Back spring pressure connects the vacuum plate to the powder wheel. The powder wheel is drawn into a port and sealed by a doctor blade during vacuum. It can be changed without entering the machine.
Benefits of Vial Powder Filling Machine
Pharmaceutical-grade filling solutions are produced using a machine called a vial powder filler. The machine has 100% in-process control and can generate up to several containers per hour. Additionally, it may have equipment for upstream cleaning, downstream capping, and sterilising tunnels.
An ideal option for manufacturing medicinal products is vial powder filler. The machine’s sanitary design makes cleaning simple and offers a high level of safety. Its tried-and-true technology guarantees secure procedures and delicate treatment of medicinal items. It also has a modular architecture that enables it to be modified to fit any particular production process.
The Bottom Line
An effective tool for filling powder vials is a vial powder filling machine. Antibiotics and other highly effective medications can be filled with ease because to its high-performance design. The device has a small footprint and enables users to fill vials. It can produce up to a thousand vials every hour.