Description
Automatic Rotary Vial Washing Machine is specially designed to wash Vial with minimum contact of machine parts with Vials. Machine with specially designed Gripper system holds the Vial from Neck and invert the Vial till the washing operation completed and again after washing release the Vial on outfeed feedworm system in vertical position ensures positive wash of Vials. Machine is suitable to wash 2ml to 100 ml Vials with the help of change parts, Vial feeds through feedworm to infeed Star Wheel and specially designed Gripper hold the Vial from neck and invert the Vial and move it further on rotary moving system for washing process. Our range includes Rotary Vial Washing Machines as well as Linear Vial Washing Machines.
The Rotary Vial Washing Machine by Adinath International offers a highly efficient solution for cleaning vials of varying sizes. Designed for pharmaceutical, biotechnology, and chemical industries, this machine guarantees superior cleanliness while maintaining compliance with stringent regulatory standards. Built for reliability and ease of use, it is an essential part of modern production lines where precision and hygiene are critical.
Advanced Engineering for Consistent Cleaning
The Rotary Vial Washing Machine is engineered with a compact yet robust structure. All contact parts are made from SS 316L stainless steel, ensuring chemical compatibility and preventing contamination. The machine’s rotary washing mechanism provides consistent cleaning by efficiently rotating the vials through multiple cleaning stages.
Its modular design simplifies maintenance, reduces downtime, and extends the lifespan of the machine. The enclosed structure minimizes human intervention, ensuring a hygienic and safe operation.
Multi-Stage Washing System
The Rotary Vial Washing Machine employs a sophisticated multi-stage cleaning process. Each stage is optimized to ensure thorough washing and drying of vials, meeting the highest standards of cleanliness. Key cleaning stages include:
- Internal and External Pre-Wash: Removes visible residues using purified water.
- Recirculated Water Wash: Reuses filtered water to minimize waste without compromising cleaning efficiency.
- DM Wash: Washing with demineralized water for removal of stubborn residues.
- WFI (Water for Injection) Wash: Uses sterile water to remove traces and ensure microbiological cleanliness.
- Air Rinse: Drying through filtered compressed air to eliminate watermarks and prepare vials for the next process.
Exceptional Throughput and Efficiency
The Rotary Vial Washing Machine is designed to handle high production volumes. With a capacity to process up to 200 vials per minute, it significantly improves workflow in busy manufacturing environments. The machine’s efficient handling system ensures smooth rotation and movement of vials, minimizing breakage and maximizing output.
Its “No Vial – No Wash” mechanism prevents resource wastage by activating cleaning stages only when vials are present. This feature conserves water, detergent, and energy, reducing overall operating costs.
Designed for Operator Safety
Safety is a priority in the design of the Rotary Vial Washing Machine. The machine includes protective enclosures to prevent operator exposure to cleaning agents and high-pressure air. The ergonomic control panel allows operators to monitor and adjust settings with ease, ensuring optimal performance.
Emergency stop buttons and alarm systems further enhance safety by quickly alerting operators to potential issues during operation.
Seamless Integration with Production Lines
The Rotary Vial Washing Machine is designed to integrate seamlessly with filling, sealing, and labeling machines, creating a streamlined production line. Its synchronized conveyor system ensures efficient transitions between equipment, reducing bottlenecks and enhancing overall productivity.
Key Features
- Versatility: Handles vials ranging from 2 ml to 100 ml with minimal adjustments.
- Compact Design: Requires minimal floor space while delivering high performance.
- Hygienic Operation: Automated processes reduce manual handling, lowering contamination risks.
- Energy Efficiency: Operates with optimized power and resource consumption.
Salient Features of Rotary Vial Washing Machine
Process Operation of Rotary Vial Washing Machine
Vials feed from the Infeed tray are received on an Infeed Feedworm then moves on Infeed starwheel. The Grippers picks up the Vial from Infeed Star Wheel and invert it in neck down position over washing needles and move along with the needle bar for Washing. On completion of a cycle, washed Vials are again inverted to neck upward position and feed to output star wheel. Washed Vials received from output starwheel can be collected on Output Tray or can be pushed to tunnel. A separate pumping station (optional) gives the right quantum of water at the desired pressure. In the absent of separate pumping station we can provide the re-circulation & siliconization system on request.
Technical Specification of Rotary Vial Washing Machine
The Rotary Vial Washing Machine offers the following technical specifications:
- Vial Range: 2 ml to 100 ml.
- Output: Up to 12,000 vials per hour.
- Power Load: 3 H.P.
- Voltage: 440 Volts, three-phase, 50 Hertz.
- Water and Air Consumption: Designed for minimal waste and efficient usage.
These specifications make the machine ideal for facilities with varying production needs and output requirements.
Benefits of the Rotary Mechanism
The rotary washing mechanism offers several advantages over linear systems. Its circular motion optimizes space utilization, increases throughput, and ensures consistent cleaning. This mechanism also reduces vibration and noise, creating a smoother and quieter operation.
Overall, the Rotary Vial Washing Machine by Adinath International combines precision, efficiency, and versatility to meet the demands of modern pharmaceutical manufacturing. Its advanced features, high throughput, and compliance with stringent standards make it a valuable asset for facilities aiming to enhance their production processes.
Technical Highlights
Model | AVRW 120 | AVRW 240 |
Production Output | Up to 100 per minute | Up to 200 per minute |
Vial Sizes | 2ml to 100ml | 2ml to 100ml |
Type of Vials | Glass & Plastic Vials | Glass & Plastic Vials |
Power Load | 4 H.P. | 5.5 H.P. |
Power Voltage | 440 Volts, 3 Phase 50 Hertz, 4 wire system | 440 Volts, 3 Phase 50 Hertz, 4 wire system |
Optional Accessories | Programmable Logic Control (System) with HMI | Programmable Logic Control (System) with HMI |
Safety Cabinet with doors | Safety Cabinet with doors | |
Utility | Air – 20 CFM | Air – 20 CFM |
Water – 200 to 500 litres per hour depend upon ampoule size | Water – 200 to 500 litres per hour depend upon ampoule size | |
Water Tank & Pump | 3 nos. each with 25 litres Capacity & Centrifugal pump | 3 nos. each with 25 litres Capacity & Centrifugal pump |
Overall Dimension: | 2050mm (L) X 2000mm (W) X 1210mm (H) approx. | 2450mm (L) X 2000mm (W) X 1300mm (H) approx. |
Net Weight | 700 kgs. approx. | 900 kgs. approx. |
Gross Weight | 1000 kgs. approx. | 1300 kgs. approx. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.