• High Speed Automatic Rotary Ampoule & Vial Washing Machine
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Description

Automatic Rotary Vial Washing Machine is specially designed to wash Vial with minimum contact of machine parts with Vials. Machine with specially designed Gripper system holds the Vial from Neck and invert the Vial till the washing operation completed and again after washing release the Vial on outfeed feedworm system in vertical position ensures positive wash of Vials. Machine is suitable to wash 2ml to 100 ml Vials with the help of change parts, Vial feeds through feedworm to infeed Star Wheel and specially designed Gripper hold the Vial from neck and invert the Vial and move it further on rotary moving system for washing process.

Salient Features of Rotary Vial Washing Machine

  • Compact cGMP model.

  • Higher production output capacity of 240 Vials per Minute.

  • All contact parts with the internal surface of Container and the wash media are made from AISI 316L Stainless Steel.

  • Non contact parts are made from engineering plastic, AISI SS 304 or other FDA approved material.

  • All finishes, welding joints are processed, treated & equipment selected in accordance with cGMP standards.

  • Machine provides 3 water washes & 3 Air washes.

  • Complete flexibility with user for washing cycle.

  • 18 Jets for 6 internal washing zones.

  • 15 Cassette of Grippers each having 2 Grippers.

  • Suitable for 2ml to 100ml Vials.

  • Washing sequence can be made as per customer’s requirements.

  • 3 Pumps and 3 Tanks of 25 liters each. (Optional)

  • Each washing zone with independent circuit to avoid contamination.

  • Automatic Infeed and Exit of containers.

  • Machine is equipped with PLC system & printing facility with passwords.

  • Container unit counter with display in the control panel.

  • Machine can use as a sole machine or inline.

  • Digital speed indicator for current output.

Process Operation of Rotary Vial Washing Machine

Vials feed from the Infeed tray are received on an Infeed Feedworm then moves on Infeed starwheel. The Grippers picks up the Vial from Infeed Star Wheel and invert it in neck down position over washing needles and move along with the needle bar for Washing. On completion of a cycle, washed Vials are again inverted to neck upward position and feed to output star wheel. Washed Vials received from output starwheel can be collected on Output Tray or can be pushed to tunnel. A separate pumping station (optional) gives the right quantum of water at the desired pressure. In the absent of separate pumping station we can provide the re-circulation & siliconization system on request.

Technical Specification of Rotary Vial Washing Machine

Model AVRW 120 AVRW 240
Production Output Up to 100 per minute Up to 200 per minute
Vial Sizes 2ml to 100ml 2ml to 100ml
Type of Vials Glass & Plastic Vials Glass & Plastic Vials
Power Load 4 H.P. 5.5 H.P.
Power Voltage 440 Volts, 3 Phase 50 Hertz, 4 wire system 440 Volts, 3 Phase 50 Hertz, 4 wire system
Optional Accessories Programmable Logic Control (System) with HMI Programmable Logic Control (System) with HMI
Safety Cabinet with doors Safety Cabinet with doors
Utility Air – 20 CFM Air – 20 CFM
Water – 200 to 500 litres per hour depend upon ampoule size Water – 200 to 500 litres per hour depend upon ampoule size
Water Tank & Pump 3 nos. each with 25 litres Capacity & Centrifugal pump 3 nos. each with 25 litres Capacity & Centrifugal pump
Overall Dimension: 2050mm (L) X 2000mm (W) X 1210mm (H) approx. 2450mm (L) X 2000mm (W) X 1300mm (H) approx.
Net Weight 700 kgs. approx. 900 kgs. approx.
Gross Weight 1000 kgs. approx. 1300 kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

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