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  • Vial Filling Stoppering and Sealing Machine

Description

Vial filling and sealing machines are considered apt for filling, sealing and capping small vials with anti-biotics and other injectables. These machines are known for their exceptional features making essential functions such as filling, stoppering and sealing on one platform like cake-walk.

Adinath International is a premier vial filling and capping machine manufacturer in India offering vial filling capping combi machines that have special mechanical arrangements for reliable, stable and accurate functionalities for plugging and capping arrangements. These machines are widely uses in the pharmaceutical industry and are capable of handling multiple vials every minute. They are uses for both sterile and non-sterile applications.

As a leading supplier of vial filling and sealing machines, Adinath International offers a variety of vial filling machines with different capacities and you can choose the one that perfectly fits your requirements.

  • Automatic two head vial filling machine
  • Automatic four head vial filling machine
  • Automatic six head vial filling machine
  • Automatic eight head vial filling machine
  • Small vial filling machine

Working Principle of Vial Filling and Sealing Machine

Our vial filling machines comprise of a stainless steel slat conveyor and vials are transferred using this conveyor. Once the vials reach the filling station from the conveyor, the next phase of operation begins. Filling station is equipped with a number of heads for quicker operations. Here precise filling of vials takes place and they are now moved for the stoppering process. This is a very crucial part of the entire process as this ensures the vials remain immaculate and the product inside the vials also remains preserved. Pharmaceutical products must always remain free of external contaminants and other factors. The medicinal value may get compromised otherwise and hence vial filling and capping machines are indispensable to the pharmaceutical industry.

If you need more information about the types of vial filling capping combi machines we offer or an obligation free quote, feel free to get in touch with us.

Features of Vial Filling and Capping Machine

  • Compact footprint cGMP complied models.
  • 2ml to 250ml fill dosage compatibility.
  • Filling accuracy of ±0.5% – 1% depends upon fluid & vial types.
  • “No Vial – No Filling” system feature.
  • In-feed Turn Table/ Unscrambler attached with the machine for automatic feeding of vials.
  • All Contact Parts Made from AISI SS 316L & framework by AISI SS 304.
  • No cross contamination.
  • Easy to validate filling system for small/large batch production.
  • Variable A.C. frequency drive for speed adjustment.
  • Digital Vial Counter for counting production output.
  • On-line Mechanism.
  • IQ/OQ validation documents can be offered.
  • PLC system with Graphical User Interface. (Optional)

Technical Specification of Vial Filler and Capper

Model ALVF-40 ALVF-80 ALVF-120 ALVF – 250
Filling Heads Two Four Eight Twelve
Production Rate Up to 40 Vials/Minute Up to 80 Vials/Minute Up to 150 Vials/Minute Up to 250 Vials/Minute
Input Specification
Vial Diameter 15mm to 70mm 15mm to 70mm 15mm to 70mm 15mm to 70mm
Vial Height 25mm to 140mm 25mm to 140mm 25mm to 140mm 25mm to 140mm
Filling Precision ±1% ±1% ±1% ±1%
Power Required 1 H.P. 1.5 H.P. 2 H.P. 2 H.P.
Electrical Characteristics 440 Volts, 3 Phase, 50 Hertz 440 Volts, 3 Phase, 50 Hertz 440 Volts, 3 Phase, 50 Hertz 440 Volts, 3 Phase, 50 Hertz
Overall Dimension 2050mm (L) x 850mm (W) x 1700mm (H) 2200mm (L) x 850mm (W) x 1700mm (H) 3000mm (L) x 945mm (W) x 1700mm (H) 3500mm (L) x 945mm (W) x 1700mm (H)

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

FAQ of Vial Filling Stoppering and Sealing Machine

It is primarily used in the pharmaceutical industry for both sterile and non-sterile applications, particularly for handling injectable products that require high precision and contamination-free processing.

Vials are fed via a stainless steel slat conveyor to the filling station equipped with multiple heads for precise liquid filling. They then proceed to the stoppering station to ensure the contents remain protected from external contaminants, followed by sealing/capping. This sequential process maintains product integrity.

Adinath offers several models:

  • ALVF-40 (2 heads): Up to 40 vials/minute
  • ALVF-80 (4 heads): Up to 80 vials/minute
  • ALVF-120 (8 heads): Up to 150 vials/minute
  • ALVF-250 (12 heads): Up to 250 vials/minute

The machine supports vials with diameters of 15mm to 70mm and heights of 25mm to 140mm. It handles fill dosages from 2ml to 250ml, making it versatile for various small vial formats.

Filling accuracy is typically ±0.5% to ±1%, depending on the fluid and vial type. It also includes a “No Vial – No Filling” system to prevent wastage and ensure precision.

All product contact parts are made from AISI SS 316L, while the framework uses AISI SS 304. This ensures durability, easy cleaning, and compliance with pharmaceutical standards with no cross-contamination.

Key features include compact cGMP-compliant design, variable AC frequency drive for speed control, digital vial counter, in-feed turn table/unscrambler, online mechanism, and optional PLC with GUI. IQ/OQ validation documents are also offered.

Yes. Its easy-to-validate filling system makes it ideal for both small and large batch production. Multiple head configurations allow scalability based on production needs.

Yes. Standard electrical characteristics are 440 Volts, 3 Phase, 50 Hertz, but power voltage can be adjusted according to the customer’s domestic requirements. Power ranges from 1 H.P. to 2 H.P. depending on the model.