Meticulously designed Two Head Ampoule Filling and Sealing Machine built on sturdy structure and even offered by Adinath International with customized options. Contact surface areas of injectable liquid made from SS 316L material to obtain GMP compatibility. Machine having double filling nozzles for liquid with utmost precise filling operations. Beside these, two nozzles for pre nitrogen and two nozzles for post nitrogen provided for nitrogen flushing before and after filling operations.
Two head ampoule filler and sealer dispense 0.5ml to 10ml volume in single dosing operations. Machine is made for open mouth ampoules and we also having another model which can cater closed mouth ampoules. We have different types of filling mechanism options in which piston pump filling, servo driven filling and peristaltic pump filling is most common choices. Sealing unit is inbuilt in the machine and provide two stage sealing operations. In stage one pre heating performed to dry any droplet present on inner surface of ampoule during filling procedure. In stage two sealing operation performed by LPG & oxygen gas through clippers. Rollers provided to rotate the ampoules in order to deliver 360 degree flame onto ampoule glass. Due to double head machine also called as twin head ampoule filling machine.
Ampoule filler and sealer uses to fill different type of injectable liquids with utmost precision. Transportation of ampoule happen through slant movement of rack. During rack movement transfer, nitrogen purging, filling, pre heating and sealing operations performed. Interestingly if no ampoule presents at filling unit then no liquid will discharge from filling needles.
As a leading two head ampoule filling machine supplier we provide sturdy & easy to use machines which has less maintenance required. Adinath International is counted among leading ampoule filling machine manufacturer in India.
Salient Features of Two Head Ampoule Filling Machine
Higher output up to 3000 Ampoules per hour.
All contact parts made from High Quality Stainless Steel 316L & Non-contact parts made from Stainless Steel 304.
Minimum change over parts from 1ml to 10ml ampoule size.
“No Ampoule – No Filling” system.
Ampoule neck centering during gas flushing and filling operations.
Possibility of nitrogen gas flushing before, during and after filling.
Full accessibility allows easy maintenance.
Machine equipped with pre-warming station.
Flow Meters for regulating flames easily.
Minimum change over time, little maintenance, easy cleaning.
Process Operation of Two Head Ampoule Filling Machine
Empty washed & sterilized ampoules receive automatically on wire mesh conveyor belt from outfeed of sterilizing tunnel. Ampoule fed automatically into in-feed hopper from the left hand side of the machine and feed to receiving rack through cassette. The moving rack which moves horizontally collect two ampoules from the receiving rack and transfer the ampoule to the machine in left to right in an inclined position through pre-gassing. Pre-gassing, Filling, Post Gassing, Pre-heating & sealing sta.
Technical Specification of Two Head Ampoule Filler
||Up to 50 ampules/minute
||1 ml to 30 ml
||LPG and Oxygen (O₂)
||Pre & Post Nitrogen
|| 0.5 H. P.
||230 Volts, Single Phase, 50 Hertz
||Made from Stainless Steel 316L
||Made from Stainless Steel 304
||915mm (L) x 760mm (W) x 965mm (H) approx.
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.