Description
Eight Head Ampoule Filling and Sealing Machine built on sturdy structure and slant travel mechanism. Contact surface areas of injectable liquid made from SS 316L material to obtain GMP compatibility. Machine having eight filling nozzles for liquid with utmost precise filling operations. Beside these eight nozzles for pre nitrogen and eight nozzles for post nitrogen provided for nitrogen flushing before and after filling operations.
Eight head ampoule filler and sealer dispense 0.5ml to 10ml volume in single dosing operations. Machine is made for open mouth ampoules and we also having another model which can cater closed mouth ampoules. We have different types of filling mechanism options in which piston pump filling, servo driven filling and peristaltic pump filling is most common choices. Sealing unit is inbuilt in the machine and provide two stage sealing operations. In stage one pre heating performed to dry any droplet present on inner surface of ampoule during filling procedure. In stage two sealing operation performed by LPG & oxygen gas through clippers. Rollers provided to rotate the ampoules in order to deliver 360 degree flame onto ampoule glass.
Ampoule filler and sealer uses to fill different type of injectable liquids with utmost precision. Transportation of ampoule happen through slant movement of rack. During rack movement transfer, nitrogen purging, filling, pre heating and sealing operations performed. Interestingly if no ampoule presents at filling unit then no liquid will discharge from filling needles.
As a leading high speed ampoule filling machine manufacturer we provide sturdy & easy to use machines which has less maintenance required. Adinath International is counted among leading ampoule filling machine exporter in India.
Salient Features of Eight Head Ampoule Filling Machine
Process Operation of Eight Head Ampoule Filling Machine
Empty washed & sterilized ampoules loaded onto infeed hopper of the machine. From where it has been received to receiving rack through starwheel/cassette. The moving rack which moves horizontally collect eight ampoules from the receiving rack and transfer the ampoule to the machine in left to right in an inclined position. During ampoule movement Pre-gassing, Filling, Post Gassing, Pre-heating & Sealing Station perform filling and sealing operations. At the end duly filled and sealed ampoules get collected automatically onto collection tray of the machine.
Technical Specification of Eight Head Ampoule Filler
| Model Name | AFS-8 |
| Production Speed | Up to 200 ampules/minute |
| Ampoule Sizes | 1 ml to 20 ml |
| Filling Error | ± 1% |
| Sealing Gas | LPG and Oxygen (O₂) |
| Nitrogen Gas | Pre & Post Nitrogen |
| Power Load | 2 H. P. |
| Power Voltage | 230 Volts, Single Phase, 50 Hertz |
| Contact Parts | Made from Stainless Steel 316L |
| Non-Contact Parts | Made from Stainless Steel 304 |
| Machine Size | 2200mm (L) x 1400mm (W) x 1100mm (H) approx. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
FAQ of Eight Head Ampoule Filling and Sealing Machine
What is the production capacity of this machine?
The machine achieves a higher output of up to 12,000 ampoules per hour, or up to 200 ampoules per minute.
What ampoule sizes and fill volumes can it handle?
It handles ampoule sizes from 1 ml to 20 ml. It can dispense volumes typically from 0.5 ml to 10 ml in a single dosing operation (with minimum changeover parts for the common 1–10 ml range).
What materials are used in the construction of the machine?
All contact parts (surfaces that touch the injectable liquid) are made from high-quality Stainless Steel 316L for GMP compatibility. Non-contact parts are made from Stainless Steel 304.
What is the “No Ampoule – No Filling” system?
This safety feature ensures that if no ampoule is present at the filling unit, no liquid is discharged from the filling needles, preventing wastage and maintaining process integrity.
How does the nitrogen flushing work?
The machine provides nitrogen gas flushing before, during, and after filling. It includes eight nozzles for pre-nitrogen and eight for post-nitrogen flushing to help maintain product sterility and protect the injectable liquid.
What is the sealing process on this machine?
Sealing is a two-stage operation performed with LPG and oxygen gas through clippers. Stage one involves pre-heating (pre-warming station) to dry any droplets on the inner surface of the ampoule. Stage two performs the final sealing. Rollers rotate the ampoules to deliver a 360-degree flame.
What filling mechanisms are available?
Common options include piston pump filling, servo-driven filling, and peristaltic pump filling, allowing flexibility based on the product and precision requirements.
How does the process operation work?
Empty washed and sterilized ampoules are loaded into the infeed hopper and transferred via a starwheel/cassette to a receiving rack. A moving rack collects eight ampoules at a time and transfers them in an inclined (slant) position. During movement, pre-gassing, filling, post-gassing, pre-heating, and sealing occur sequentially. Filled and sealed ampoules are automatically collected on a tray.
What are the key technical specifications?
- Model: AFS-8
- Production Speed: Up to 200 ampoules/minute
- Ampoule Sizes: 1 ml to 20 ml
- Filling Error/Precision: ±1%
- Sealing Gas: LPG and Oxygen (O₂)
- Nitrogen: Pre & Post
- Power: 2 H.P., 230 Volts, Single Phase, 50 Hz
- Machine Size: Approx. 2200 mm (L) × 1400 mm (W) × 1100 mm (H) Power voltage can be adjusted per customer requirements.
