• Semi-Automatic Aluminium Tube Filling Machine Manufacturers
  • Semi Automatic Aluminium Tube Filling Machine1

Description

Semi automatic tube filling machine is uses for the filling and sealing of aluminum tubes. This ergonomically designed machine is uses due to its efficiency and auto-drip free filling mechanism. As a comprehensive solution for filling and crimping operations, it is equipped with a temperature controller as well. This ensures smooth process and operation.

We are a leading manufacturer of aluminum tube filling machine in India offering this amazing machine with high-filling accuracy and adjustable filling volume. Owing to its speedy filling mechanism it is considered apt for filling, crimping & batch coding tubes with a variety of products.

The Aluminium Tube Filling Machine is a modern, efficient solution for filling and sealing aluminium tubes. Tailored for industries like pharmaceuticals, cosmetics, and food, it ensures precision, speed, and consistency in packaging processes.

Types of Tube Filling Machines

We are Aluminium Tube Filling Machine manufacturer with below variants:

  • Single Head Tube Filling Machine
  • Double Head Tube Filling Machine
  • 8 Stations Aluminium Tube Filling Machine
  • 12 Stations Aluminium Tube Filling Machine

Engineered for Versatility and Efficiency

The Aluminium Tube Filling Machine is designed with a cGMP-compliant framework, ensuring it meets the highest standards of hygiene and safety. Its stainless steel contact parts guarantee durability and compatibility with various formulations, including creams, gels, ointments, and pastes.

With its compact design, the machine fits seamlessly into production facilities, making it a space-saving and highly efficient solution for small and large-scale operations.

A Streamlined Filling Workflow

The Aluminium Tube Filling Machine offers a coordinated and efficient process:

  1. Tube Feeding: Tubes are fed into the machine manually or through an automated feeding system.
  2. Precision Filling: The volumetric dosing system accurately dispenses the product into each tube.
  3. Sealing Mechanism: A crimping station secures the tubes, ensuring leak-proof and tamper-resistant seals.
  4. Batch Coding: Embosses batch numbers and manufacturing details onto the sealed tubes for traceability.
  5. Ejection: Completed tubes are discharged onto a conveyor for further packaging.

This streamlined workflow reduces operator intervention, enhancing productivity and consistency.

Speed Meets Precision

Capable of processing up to 50 tubes per minute, the Aluminium Tube Filling Machine meets the needs of high-demand production environments. The volumetric dosing system ensures precise filling volumes, achieving an accuracy of ±1%, regardless of product viscosity.

Built with Safety and Usability in Mind

The Aluminium Tube Filling Machine is equipped with safety features like interlocked guards and emergency stop functions. The user-friendly control panel enables operators to adjust settings easily and monitor production in real time, making the machine-accessible and efficient for all skill levels.

Working Principle of Tube Filling Machine

Our semi-automatic aluminum tube filler works functions on semi-automatic function and hence the operator manually feeds the tubes on to the feeder holding station. Once the tube reaches the filling station, the filling process gets done with specially designed filling syringe. There is a pneumatic cut-off system provided in the machine for drip free filling. After filling these tubes are forwarded to the crimping station. Crimping done in two phases – in phase one there is one side of the tube press then in second phase it has been crimped by two side folding. After crimping there is batch coding station where batch no and manufacturing date pressed batch stereo set. Duly filled, crimped and batch coded tubes are automatically ejected through automatic bottom pushed lever.

For more information related to our aluminum tube filling and sealing machine, feel free to get in touch with us. As a leading manufacturer of aluminum tube filler in India, we will be more than happy to answer all your queries.

Technical Specification of Aluminium Tube Filler

Model ATFM-S ATFM-D
Production output Up to 30 tubes per minute Up to 50 tubes per minute
Number of filling heads Single Double
Number of filling stations Eight Eight
Fill Volume 5ml to 100ml (with the help of interchangeable syringe & cups) 5ml to 50ml (with the help of interchangeable syringe & cups)
Tube Size Diameter 12mm to 25mm 12mm to 25mm
Tube Size Length 50mm to 200mm 50mm to 200mm
Power Consumption 1.5 H.P. 3 H.P.
Electrical Characteristics 440 Volts, 3 Phase, 50 hertz, four wire system 440 Volts, 3 Phase, 50 hertz, four wire system
Overall Dimension 1200mm (L) x 800mm (W) x 1800mm (H) approx. 1350mm (L) x 950mm (W) x 1800mm (H) approx.
Net Weight 350 Kgs. approx. 450 Kgs. approx.
Gross Weight 550 Kgs. approx. 650 Kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Technical Highlights

  • Filling Volume: Adjustable from 5 ml to 100 ml, accommodating various product sizes.
  • Tube Dimensions: Supports tube diameters from 12 mm to 25 mm and lengths from 50 mm to 200 mm.
  • Production Capacity: Single-head models process up to 30 tubes per minute; double-head models process up to 50 tubes per minute.
  • Power Requirements: Operates on 3-phase, 440 Volts, with power loads ranging from 1.5 H.P to 3 H.P.

Applications Across Industries

This machine is indispensable in industries that require accurate and reliable packaging for aluminum tubes:

  • Pharmaceuticals: Ideal for creams, ointments, and medicated gels.
  • Cosmetics: Suitable for lotions, balms, and beauty pastes.
  • Food Industry: Efficient for edible pastes and gels requiring hygienic packaging.

Features That Set It Apart

  1. High-Speed Operation: Delivers consistent output for large-scale production lines.
  2. Precise Dosing System: Maintains filling accuracy to reduce wastage and ensure uniform product quality.
  3. Compact Design: Fits seamlessly into facilities with limited space.
  4. Integrated Batch Coding: Adds traceability and compliance with industry regulations.
  5. Minimal Maintenance: Easy-to-clean parts reduce downtime and extend machine life.

Advantages of Using This Machine

  • Enhanced Productivity: Handles large volumes efficiently, saving time and labour costs.
  • Consistent Quality: Ensures accurate filling and leak-proof sealing for every tube.
  • Versatility: Adapts to different tube sizes and product formulations.
  • Operator Safety: Includes safety features to protect users and maintain hygienic standards.

The Aluminium Tube Filling Machine combines precision, speed, and reliability, making it an essential tool for modern packaging needs. Its advanced features and robust design cater to industries aiming to enhance productivity and maintain high-quality standards.