• Tube Filling, Crimping & Batch Coding Machine

Description

Tube Filling Machine (tube filling and sealing machine) including tube filler machine is uses for filling, crimping & coding aluminum tubes. Machine has proven performance and suitable to use in pharmaceutical, cosmetic, chemical and food industry.

Tube filling machines are versatile machines, designed so as to fill viscous and semi viscous products such tube-filling-machine as ointments, cosmetics, toothpastes, adhesives, shaving creams etc. in metallic tubes. These machines are competent of handling special tube sizes and are also equipped with ‘No Tube – No Fills’ feature to save wastage of costly product.

Salient Features of Tube Filling, Crimping & Batch Coding Machine

  • “No Tube – No Filling” system.

  • Suitable for filling, sealing coding of Aluminum tube as well as plastic LAMI tubes by changing over the sealing device.

  • Electrical jacketed S. S. Hopper with thermostatic control to keep the material hot, while filling for a smooth flow of material.

  • Machine is provided with stirring device, so that no active ingredients in the material can stick to the inner wall of hopper.

  • All contact parts made of S. S. 16 material.

  • Relay electrical control system with operating panel with start, stop, and inch.

  • Variable A.C. drive motor for the speed adjustment.

Process Operation of Tube Filling, Crimping & Batch Coding Machine

Rotating disc having 8 tube holder pockets which rotate in continuous rotary motion. The 1st and 2nd stations are for the feeding of the tubes. 3rd station is for vacuum cleaning of the tubes to remove dust particles from the tube. 4th station is “No Tube – No Filling” station. At 4th Station tube presence will be determined by tube presence sensor. 5th station is Filling Station where filling will be done based on inputs from the 4th station. In case of no presence of tubes – no filling activity will occur.

6th station is crimping station. Where crimping activity will take place for tubes. 7th station is batch coding station where pre set data will be embossed on to tubes. 8th station is automatic tube ejection station to eject filled & crimped tubes.

Technical Specification of Tube Filling, Crimping & Batch Coding Machine

Model ATFM-S ATFM-D
Production output Up to 30 tubes per minute Up to 50 tubes per minute
Number of filling heads Single Double
Number of filling stations Eight Eight
Fill Volume 5ml to 100ml (with the help of interchangeable syringe & cups) 5ml to 50ml (with the help of interchangeable syringe & cups)
Tube Size Diameter 12mm to 25mm 12mm to 25mm
Tube Size Length 50mm to 200mm 50mm to 200mm
Power Consumption 1.5 H.P. 3 H.P.
Electrical Characteristics 440 Volts, 3 Phase, 50 hertz, four wire system 440 Volts, 3 Phase, 50 hertz, four wire system
Overall Dimension 1200mm (L) x 800mm (W) x 1800mm (H) approx. 1350mm (L) x 950mm (W) x 1800mm (H) approx.
Net Weight 350 Kgs. approx. 450 Kgs. approx.
Gross Weight 550 Kgs. approx. 650 Kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

FAQ of Tube Filling, Crimping & Batch Coding Machine

The machine includes a “No Tube – No Filling” system that uses a tube-presence sensor to prevent product wastage. It also has an electrical jacketed stainless-steel hopper with thermostatic control and a stirring device to maintain smooth material flow and prevent ingredients from sticking.

A rotating disc with 8 tube-holder pockets moves continuously through stations: tube feeding (1st & 2nd), vacuum cleaning (3rd), tube-presence sensing (4th), filling (5th), crimping (6th), batch coding/embossing (7th), and automatic ejection of filled & crimped tubes (8th).

Two models are offered:

  • ATFM-S (single head): up to 30 tubes per minute
  • ATFM-D (double head): up to 50 tubes per minute

Both use eight filling stations.

Fill volume ranges from 5 ml to 100 ml (ATFM-S) or 5 ml to 50 ml (ATFM-D) using interchangeable syringes and cups. Tube diameter is 12–25 mm and tube length is 50–200 mm for both models.

The machine uses a 440 V, 3-phase, 50 Hz four-wire system (adjustable to local voltage). Power consumption is 1.5 HP (ATFM-S) or 3 HP (ATFM-D). All product-contact parts are made of SS 316 stainless steel, and it features a variable AC drive for speed control plus a relay-based electrical panel with start, stop, and inch functions.

Yes — Adinath International Tube Filling, Crimping & Batch Coding Machine complies to cGMP, MHRA, FDA and WHO-GMP standards, with optional CE marked equipment’s and 21 CFR Part 11 software compliance for the HMI/PLC. Machine contact parts having Stainless Steel 316L grade materials with validation documents having IQ, OQ, DQ validation protocols as optional. Organization is ISO 9001:2015 certified.

Manufacturing lead time is generally 7 to 14 weeks from order confirmation. Further it takes 2 to 8 weeks for international shipping depending upon destination. Order can be expediate sooner or later as per specific buying requirements. Destination specific certifications like US FDA, EU, ANVISA, SFDA. CE can add 3 to 6 weeks additionally.

Yes, Adinath International Tube Filling, Crimping & Batch Coding Machine export this machine to more than 48 countries of this world including America, Europe, Asia, Middle East, Africa, CIS and Australia sub continents. Please visit our clientele page for complete list of our customers worldwide. See the turnkey project page for our complete plant offerings.

Service of skilled engineers and technicians provided for technical support of supplied equipment’s. Installations, commissioning, training and IQ, OQ, DQ validations performed by qualified engineers. Remote support through video call, phone, email and other modes provided for international installations. Spare parts of “Machine name” stocked at our premises in Ahmedabad and shipped immediately after ordering. Standard 12 months manufacturing warranty included with supplied equipment.

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