• Fully Automatic Capsule Filling Machine Manufacturers in India
  • Fully Automatic Capsule Filling Machine Specification
  • Fully Automatic Capsule Filling Machine Suppliers in India
  • Fully Automatic Capsule Filling Machine Manufacturers & Suppliers
  • Fully Automatic Capsule Filling Machine
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Description

Automatic Capsule Filling Machines are the most advanced hard capsule filling equipment developed to improve the quality & speed of production. Machine complies as per current GMP standards. It is a well versed version with much more superior electronic & new advanced loading. Separating system makes the machine suitable for capsules from any suppliers across the globe.

We offer Fully Automatic Capsule Filling Machine that is designed to fill hard gelatin capsules with powder, pellets and granular materials. Our automatic capsule filler is durable and performance oriented. It can be relied on for filling empty gelatin capsules with high accuracy. Operating this fully automatic capsule filling machine is very easy. It offers smooth operations and it is easy to clean and maintain as well. It has low noise levels.

Automatic capsule filler offered by us can fill gelatin capsules of various sizes including 000, 00, 0, 1, 2, 3, 4 and 5. All parts of our high speed automatic filler are made of premium stainless steel. It complies to the cGMP standards. With an astonishing output of up to 2500 capsules per minute, our automatic capsule fillers can increase the production rates by a huge margin. Since, the machine is easy to use, you can lower the production costs and do not need to spend much time and money in training your personnel.

Our high speed automatic capsule filler machine is perfectly apt in various industries such as pharmaceutical, nutraceuticals, and herbal. The enclosed turret design of the machine is one of the main features. There is a tamping style system and each tamping station can be adjusted with sheer ease. There is an adjustable gap between the tamping plate and dosing disk. This ensures that there is no spillage of powder. It has sensors for both product hopper and empty capsule hopper. Defective capsules are ejected automatically by vacuum suction. Once the capsules are ejected segment blow-out takes place for cleaning.

For more information about our automatic capsule filler, feel free to get in touch with us.

Features of Automatic Capsule Filling Machine

  • cGMP design.

  • Suitable for capsule sizes #00 to #5.

  • Machine can fill powder, pellets and granules with precision.

  • Universally accepted tamping type mechanism.

  • Machine stands superior to other machines in the market by its high speed cam dividing (indexing ) device mechanism.

  • Machine is equipped with complete safety and protection devices, operation is steady and credible.

  • Compact, sturdy, covered with stainless steel panels, hood covered with acrylic guard.

  • Fill weight adjustment within seconds.

  • Tamping Mechanism’ for powder filling enables capsules to be filled with minimum weight variation.

  • Variable AC frequency drive for speed adjustment.

  • Faulty capsule and filled capsule ejection stations with individual air controls.

  • Simple to operate and easy to maintain.

  • Special purpose gauges are provided for quick and easy change-over.

  • Appropriate sensors ensure continuous flow of powder and empty capsules for uninterrupted operation of the machine.

  • The control panel of the machine is equipped with Programmable Logic Control (PLC) system enabling visual display of the operating parameters besides ensuring accuracy, reliability and reduced operator fatigue.

  • Working of the machine is as follows capsule loading and separation, reject capsule disposal, powder (Bulk) filling, capsule closing (locking) and its ejection completely automatically.

Working Principle of Automatic Capsule Filling Machine

After starting up the machine, the empty capsules in hopper will be fed into the slot of magazine vertically. With each stroke of machine, the fingers of magazine will release one row of capsules into rectifier raceway. The horizontal fingers rectify the direction of capsules and vertical fingers push the capsules into hole of segment with all caps on the up position. The capsules in the holes are sent to each working station along with the intermittent rotation of the turn table.

  • At the 1st & 2nd station, the vacuum system separates the capsules in position.
  • At 3rd station, the lower segment with capsule body extends out ready for the filling.
  • 4th station uses to fill pellets.
  • At the 5th station, the tamping pins push the pressed powder slug into capsule body.
  • 6th station to re-joint cap & body segments.
  • At 7th station non-separated capsule get eject.
  • At 8th station vertical pins pushing body of capsule into the cap for re-join and close the filled capsules.
  • The 9th station is to eject the finished capsules.
  • At the 10th station the holes of segments are cleaned by vacuum cleaner and compressed air. Then the segments are ready for next cycle of operation.

The powder from a SS hopper entered to a chamber of dosing plate & temping pins for dosing, the height of the powder is controlled at chamber by a material level sensor. Tamping device is work by a 6 working station of intermittent mechanism, there are 6 groups of standard holes on dosing disc. The powder filled in holes was made of a slug that reaches the weight of dose after 5 tamped. At the 6th working station the slug pushed by tamping pin into capsule body. Adjusting the height of tamping pin holder can be changed the filling weight of powder.

Technical Specification of Automatic Capsule Filling Machine

Machine Model ACF– 25 ACF – 40 ACF– 70 ACF – 90
Production Output / hour Up to 25,000 capsules Up to 40,000
capsules
Up to 70,000 capsules Up to 90,000 capsules
Capsule Combinations 00/0/1/2/3/4/5 00/0/1/2/3/4/5 00/0/1/2/3/4/5 00/0/1/2/3/4/5
Contact parts SS 316 SS 316 SS 316 SS 316
Non – Contact parts SS 304 SS 304 SS 304 SS 304
Power Supply 4 K. W. (6 H. P.) 4 K. W. (6 H. P.) 6 K. W. (8 H. P.) 6 K. W. (8 H. P.)
Power Voltage 415 Volts, 3 Phase, 50 Hertz 415 Volts, 3 Phase, 50 Hertz 415 Volts, 3 Phase, 50 Hertz 415 Volts, 3 Phase, 50 Hertz
Air Required 4 CFM 4 CFM 4 CFM 4 CFM
Machine Dimensions Approx.
Length
Width
Height
975mm
875mm
1955mm
975mm
875mm
1955mm
1300mm
1200mm
2300mm
1275mm
1200mm
2200mm
Net Weight Approx. 850 kgs. 850 kgs. 1400 kgs. 1600 kgs.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

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