• Automatic-Bottle-Twist-Off-Capping-Machine
  • Automatic-Bottle-Twist-Off-Capping-Machine

Description

High Speed Bottle Capping Machine is versatile machine considered for wide array of applications including pharmaceutical, food & beverages, personal care & hygiene, chemical, distilleries, cosmetics, and pesticides to name a few.

Being a reputed twelve head bottle capping machine manufacturer in India we provide round the clock service to our clients. Our high speed bottle capper machine is quite compact and easy to use. It is made of a turntable, bowl, chute, feedworm, in-feed & exit star plate, back guide, and easy to access panel. There is also a sealing unit and cap orientation facility provided in the machine optionally. These are located on the two pillars which are supported by top plate with an adjustable height system. All the parts of the machine that get exposed are made of SS 304. One of the biggest advantages of this eight head bottle capping machine is that cap damage can be significantly reduced.

Adinath’s high speed bottle capping machine is a thoughtful solution that promises to boost efficiency and precision in your packaging process. This machine ensures that each bottle is securely sealed, maintaining product integrity and extending shelf life.

Compact and Hygienic Design

The high speed bottle capping machine comes in a compact design that helps optimize space utilization in any production area. Constructed with high-quality stainless steel, it adheres to Good Manufacturing Practices (GMP), which ensures products are consistently made and controlled according to quality standards. This is crucial for safety-sensitive industries like pharmaceuticals and food.

User-Friendly Operation

The machine has been designed with the operator in mind, hence, it offers intuitive controls that simplify the capping process. The straightforward interface reduces the learning curve, allowing teams to operate the machine efficiently with minimal training.

Versatile Cap Compatibility

The high speed bottle capping machine can seamlessly handle various cap types, including screw caps and Roll-On Pilfer Proof (ROPP) caps. ROPP caps are aluminum closures that provide a tamper-evident seal, essential for product safety. This versatility makes the machine suitable for diverse industries (pharmaceuticals, food, chemicals, beverages, and liquor).

Automatic Cap Feeding System

Equipped with an automatic cap feeder, the machine ensures a continuous supply of caps, reducing manual intervention and increasing production speed. This feature streamlines the capping process, allowing for a more efficient workflow.

Adjustable Speed Control

The machine includes a variable frequency drive that allows you to adjust the capping speed to match your production requirements. This flexibility ensures optimal performance, whether it’s a small batch or a large-scale operation.

Safety Features

Safety is a priority in our design. The machine is equipped with mechanisms that halt operations if a bottle is missing or improperly positioned, preventing spills and ensuring consistent capping quality.

Easy Maintenance and Cleaning

With its stainless steel construction and simple design, the high speed bottle capping machine is easy to clean and maintain. Quick-release parts allow for effortless disassembly, facilitating thorough cleaning and minimizing downtime.

Integration Capabilities

This capping machine can seamlessly integrate into existing production lines, complementing other equipment such as filling machines and labeling systems. This compatibility ensures a cohesive and efficient packaging process.

Salient Features of Automatic Bottle Cap Sealing Machines

  • Simple GMP model.

  • “No Bottle – No Cap” feature incorporated.

  • Fast and easy change over between different container sizes.

  • Contact parts of Container and caps are made out of stainless steel for long life.
  • One motor operates Conveyor, star wheel and Turret.

  • Machine speed control through variable frequency drive.

  • Clutch system provided in rotary starwheel to avoid bottle breakage.

  • Digital bottle counter provided for counting production output.

  • Optional Cap Feeder can be provided with additional cost instead of bowl system.
  • Hopper and accessories can be completely dismantled for cleaning purpose.

  • Stainless Steel Finish machine body.

  • IQ/OQ documentation can be provided on demand.

  • PLC system with Human Machine Interface can be provided optionally.

  • Laminar Air Flow can be offered for class 100 application. (optionally)

Working Principle of Twelve Head Bottle Capping Machine

Ingredients or medicine filled bottles are fed from filling machine to the flat conveyor belt of the capping machine. They are then moved to in-feed worm/guide which takes care of proper spacing between the bottles. Now they are moved to the in-feed star wheel. ROPP caps or screw caps are placed in the orientation unit and this unit ensures that they are in the right position before they enter into the delivery chute. Now bottles get below the capping head and there are four rollers out of which 2 rollers skirt, spin and seal the cap while the other 2 perform perfectly thread the bottle neck.  The bottles now move to exit star wheel after the sealing head moves upward. These bottles are now forwarded on the conveyor belt for the next process.

Technical Highlights

  • Caping Heads: Eight head & twelve head
  • Production rate: Eight head – Up to 180 Containers/Minute, Twelve head – Up to 250 Containers/Minute
  • Container Diameter / Height: 24mm to 90mm / 50mm to 250mm
  • Cap Diameter: 20mm, 25mm, 28mm (with change parts)
  • Power Specifications: Eight heads – 2 H.P. Twelve heads – 4 H.P.
  • Electrical Characteristics: 440 Volts, 3 Phase, 50 Hertz, 4 Wire System
  • Conveyor Height: Adjustable from 800mm to 900mm
  • Optional Accessories: Safety Cabinet Covering Machine, PLC with HMI (Programmable Logic Controller with Human Machine Interface)

* Power voltage can be adjusted as per the domestic power voltage requirements.

Incorporating Adinath’s high speed bottle capping machine into your production line will enhance efficiency, ensure product safety, and maintain high-quality standards. Its advanced features and robust construction make it a worthy investment for businesses aiming to optimize their packaging operations.

Technical Specification of High Speed Bottle Capper

Model ACSR-200 ACSR-300
No. of Capping Heads Eight Twelve
Production Rate Up to 180 Containers/Minute Up to 250 Containers/Minute
Container Diameter: 24mm to 90mm 24mm to 90mm
Container Height: 50mm to 250mm 50mm to 250mm
Cap Diameter: 20mm, 25mm & 28mm with the help of change parts 20mm, 25mm & 28mm with the help of change parts
Power Specification: 2 H.P. 4 H.P.
Electrical characteristics 440 Volts, 3 Phase, 50 Hertz, 4 Wire System 440 Volts, 3 Phase, 50 Hertz, 4 Wire System
Conveyor Height 800mm to 900mm adjustable 800mm to 900mm adjustable
Optional Accessories Safety Cabinet Covering Machine Safety Cabinet Covering Machine
PLC with HMI PLC with HMI
Overall Dimension 2000 (L) x 1000mm (W) x 1800mm (H) approx. 2800 (L) x 1300mm (W) x 1800mm (H) approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.