Description
High Speed Bottle Capping Machine is versatile machine considered for wide array of applications including pharmaceutical, food & beverages, personal care & hygiene, chemical, distilleries, cosmetics, and pesticides to name a few.
Being a reputed twelve head bottle capping machine manufacturer in India we provide round the clock service to our clients. Our high speed bottle capper machine is quite compact and easy to use. It is made of a turntable, bowl, chute, feedworm, in-feed & exit star plate, back guide, and easy to access panel. There is also a sealing unit and cap orientation facility provided in the machine optionally. These are located on the two pillars which are supported by top plate with an adjustable height system. All the parts of the machine that get exposed are made of SS 304. One of the biggest advantages of this eight head bottle capping machine is that cap damage can be significantly reduced.
Adinath’s high speed bottle capping machine is a thoughtful solution that promises to boost efficiency and precision in your packaging process. This machine ensures that each bottle is securely sealed, maintaining product integrity and extending shelf life.
Compact and Hygienic Design
The high speed bottle capping machine comes in a compact design that helps optimize space utilization in any production area. Constructed with high-quality stainless steel, it adheres to Good Manufacturing Practices (GMP), which ensures products are consistently made and controlled according to quality standards. This is crucial for safety-sensitive industries like pharmaceuticals and food.
User-Friendly Operation
The machine has been designed with the operator in mind, hence, it offers intuitive controls that simplify the capping process. The straightforward interface reduces the learning curve, allowing teams to operate the machine efficiently with minimal training.
Versatile Cap Compatibility
The high speed bottle capping machine can seamlessly handle various cap types, including screw caps and Roll-On Pilfer Proof (ROPP) caps. ROPP caps are aluminum closures that provide a tamper-evident seal, essential for product safety. This versatility makes the machine suitable for diverse industries (pharmaceuticals, food, chemicals, beverages, and liquor).
Automatic Cap Feeding System
Equipped with an automatic cap feeder, the machine ensures a continuous supply of caps, reducing manual intervention and increasing production speed. This feature streamlines the capping process, allowing for a more efficient workflow.
Adjustable Speed Control
The machine includes a variable frequency drive that allows you to adjust the capping speed to match your production requirements. This flexibility ensures optimal performance, whether it’s a small batch or a large-scale operation.
Safety Features
Safety is a priority in our design. The machine is equipped with mechanisms that halt operations if a bottle is missing or improperly positioned, preventing spills and ensuring consistent capping quality.
Easy Maintenance and Cleaning
With its stainless steel construction and simple design, the high speed bottle capping machine is easy to clean and maintain. Quick-release parts allow for effortless disassembly, facilitating thorough cleaning and minimizing downtime.
Integration Capabilities
This capping machine can seamlessly integrate into existing production lines, complementing other equipment such as filling machines and labeling systems. This compatibility ensures a cohesive and efficient packaging process.
Salient Features of Automatic Bottle Cap Sealing Machines
Working Principle of Twelve Head Bottle Capping Machine
Ingredients or medicine filled bottles are fed from filling machine to the flat conveyor belt of the capping machine. They are then moved to in-feed worm/guide which takes care of proper spacing between the bottles. Now they are moved to the in-feed star wheel. ROPP caps or screw caps are placed in the orientation unit and this unit ensures that they are in the right position before they enter into the delivery chute. Now bottles get below the capping head and there are four rollers out of which 2 rollers skirt, spin and seal the cap while the other 2 perform perfectly thread the bottle neck. The bottles now move to exit star wheel after the sealing head moves upward. These bottles are now forwarded on the conveyor belt for the next process.
Technical Highlights
- Caping Heads: Eight head & twelve head
- Production rate: Eight head – Up to 180 Containers/Minute, Twelve head – Up to 250 Containers/Minute
- Container Diameter / Height: 24mm to 90mm / 50mm to 250mm
- Cap Diameter: 20mm, 25mm, 28mm (with change parts)
- Power Specifications: Eight heads – 2 H.P. Twelve heads – 4 H.P.
- Electrical Characteristics: 440 Volts, 3 Phase, 50 Hertz, 4 Wire System
- Conveyor Height: Adjustable from 800mm to 900mm
- Optional Accessories: Safety Cabinet Covering Machine, PLC with HMI (Programmable Logic Controller with Human Machine Interface)
* Power voltage can be adjusted as per the domestic power voltage requirements.
Incorporating Adinath’s high speed bottle capping machine into your production line will enhance efficiency, ensure product safety, and maintain high-quality standards. Its advanced features and robust construction make it a worthy investment for businesses aiming to optimize their packaging operations.
Technical Specification of High Speed Bottle Capper
| Model | ACSR-200 | ACSR-300 |
| No. of Capping Heads | Eight | Twelve |
| Production Rate | Up to 180 Containers/Minute | Up to 250 Containers/Minute |
| Container Diameter: | 24mm to 90mm | 24mm to 90mm |
| Container Height: | 50mm to 250mm | 50mm to 250mm |
| Cap Diameter: | 20mm, 25mm & 28mm with the help of change parts | 20mm, 25mm & 28mm with the help of change parts |
| Power Specification: | 2 H.P. | 4 H.P. |
| Electrical characteristics | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System |
| Conveyor Height | 800mm to 900mm adjustable | 800mm to 900mm adjustable |
| Optional Accessories | Safety Cabinet Covering Machine | Safety Cabinet Covering Machine |
| – | PLC with HMI | PLC with HMI |
| Overall Dimension | 2000 (L) x 1000mm (W) x 1800mm (H) approx. | 2800 (L) x 1300mm (W) x 1800mm (H) approx. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
FAQ of High Speed Automatic Bottle Capping Machine
What is the production capacity of the machine?
The eight-head model (ACSR-200) achieves up to 180 containers per minute, while the twelve-head model (ACSR-300) reaches up to 250 containers per minute.
What types of caps can the machine handle?
It seamlessly handles various cap types, including screw caps and Roll-On Pilfer Proof (ROPP) aluminum closures that provide a tamper-evident seal. Cap diameters of 20 mm, 25 mm, and 28 mm are supported with change parts.
What safety and operational features does the machine include?
Key features include the “No Bottle – No Cap” system, mechanisms that halt operation if a bottle is missing or improperly positioned, a clutch system on the rotary starwheel to prevent bottle breakage, and a digital bottle counter for production tracking.
How does the High Speed Automatic Bottle Capping Machine work?
Filled bottles are fed via a conveyor to an in-feed worm/guide for proper spacing, then to the in-feed star wheel. Caps are oriented and delivered via a chute. Under the capping heads, rollers skirt, spin, seal, and thread the caps onto the bottles. Sealed bottles exit via the star wheel onto the conveyor for the next process.
What are the key design and maintenance advantages of the machine?
It features a compact, GMP-compliant stainless steel (SS 304) construction for hygienic operation. Contact parts are stainless steel for durability, it offers fast changeover between container sizes, quick-release parts for easy cleaning, and seamless integration with filling and labeling equipment. Optional PLC with HMI and safety cabinet are also available.
Is High Speed Automatic Bottle Capping Machine cGMP, MHRA, FDA and WHO-GMP Compliant?
Yes — Adinath International High Speed Automatic Bottle Capping Machine complies to cGMP, MHRA, FDA and WHO-GMP standards, with optional CE marked equipment’s and 21 CFR Part 11 software compliance for the HMI/PLC. Machine contact parts having Stainless Steel 316L grade materials with validation documents having IQ, OQ, DQ validation protocols as optional. Organization is ISO 9001:2015 certified.
What is the lead time for High Speed Automatic Bottle Capping Machine?
Manufacturing lead time is generally 7 to 14 weeks from order confirmation. Further it takes 2 to 8 weeks for international shipping depending upon destination. Order can be expediate sooner or later as per specific buying requirements. Destination specific certifications like US FDA, EU, ANVISA, SFDA. CE can add 3 to 6 weeks additionally.
Does Adinath International provide High Speed Automatic Bottle Capping Machine internationally?
Yes, Adinath International High Speed Automatic Bottle Capping Machine export this machine to more than 48 countries of this world including America, Europe, Asia, Middle East, Africa, CIS and Australia sub continents. Please visit our clientele page for complete list of our customers worldwide. See the turnkey project page for our complete plant offerings.
Does After Sales Support provided for High Speed Automatic Bottle Capping Machine?
Service of skilled engineers and technicians provided for technical support of supplied equipment’s. Installations, commissioning, training and IQ, OQ, DQ validations performed by qualified engineers. Remote support through video call, phone, email and other modes provided for international installations. Spare parts of High Speed Automatic Bottle Capping Machine stocked at our premises in Ahmedabad and shipped immediately after ordering. Standard 12 months manufacturing warranty included with supplied equipment.
