• Automatic Eight Head Bottle ROPP Screw Capping Machine

Description

Automatic 8 Head ROPP Bottle Capping Machine is a highly versatile machine considered apt for a wide array of applications including pharmaceutical, food & beverages, personal care & hygiene, chemical, distilleries, cosmetics, and pesticides to name a few.

Adinath International is a premium eight head bottle capping machine manufacturer in India with an enviable portfolio and global client base. Our high speed bottle capping machine is quite compact and easy to use. It is made of a turntable, bowl, chute, feedworm, in-feed & exit star plate, back guide, and easy to access panel. There is also a sealing unit and cap orientation facility provided in the machine optionally. These are located on the two pillars which are supported by top plate with an adjustable height system. All the parts of the machine that get exposed are made of SS 304. One of the biggest advantages of this eight head bottle capping machine is that cap damage can be significantly reduced.

Adinath’s Eight Head Bottle Capping Machine is a high-speed, precision-driven solution for business that deals with bottle sealing. Precisely, it’s built for pharmaceuticals, food & beverages, and chemical industries. The machine delivers accurate and consistent capping while boosting production speed.

Durable Build for Long-Lasting Performance

The Eight Head Bottle Capping Machine is made up of stainless steel. Hence, it guarantees excellent durability. Besides, the unit is resistant to corrosion. It meets strict hygiene standards, making it an excellent choice for contamination-free sealing. It is built to withstand continuous operation without frequent maintenance. Stainless steel components prevent rust and ensure easy cleaning. The hygienic design complies with industry regulations like Good Manufacturing Practices, adherence to which is mandatory for food and pharmaceutical manufacturing.

High-Speed Capping for Faster Output

As the name suggests, this Eight Head Bottle Capping Machine features eight capping heads, enabling it to process up to 180 bottles per minute. It synchronises the conveyor, star wheel, and platform turret to ensure smooth operation. The system is powered by a variable frequency drive (VFD), a smart technology that controls the machine’s motor speed. Instead of running at a fixed speed, the VFD adjusts the motor’s power based on the workload. This ensures smoother operation, reduces energy consumption and extends the machine’s lifespan. Each bottle is sealed with uniform pressure, and operators can modify the speed based on bottle and cap sizes.

Compatible with Different Bottle & Cap Types

The Eight Head Bottle Capping Machine can handle various cap types, including ROPP (Roll-On Pilfer Proof) caps and screw caps. It allows quick changeovers to accommodate different bottle shapes and sizes, reducing downtime in production. The machine works with multiple bottle and cap designs. Adjustments are simple, allowing easy switching between different bottle sizes while ensuring a tight seal to prevent leaks and ensure product safety.

Features of Eight Head Bottle Capping Machine

  • Simple GMP model.
  • “No Bottle – No Cap” feature incorporated.
  • Fast and easy change over between different container sizes.
  • Contact parts of Container and caps are made out of stainless steel for long life.
  • One motor operates Conveyor, star wheel and Turret.
  • Machine speed control through variable frequency drive.
  • Clutch system provided in rotary starwheel to avoid bottle breakage.
  • Digital bottle counter provided for counting production output.
  • Stainless Steel Finish machine body.
  • Optional Cap Feeder can be provided with additional cost instead of bowl system.
  • Hopper and accessories can be completely dismantled for cleaning purpose.
  • IQ/OQ documentation can be provided on demand.
  • PLC system with Human Machine Interface can be provided optionally.
  • Laminar Air Flow can be offered for class 100 application. (optionally)

Working Principle of Eight Head Bottle Capping Machine

Ingredients or medicine filled bottles are fed from filling machine to the flat conveyor belt of the capping machine. They are then moved to in-feed worm/guide which takes care of proper spacing between the bottles. Now they are moved to the in-feed star wheel. ROPP caps or screw caps are placed in the orientation unit and this unit ensures that they are in the right position before they enter into the delivery chute. Now bottles get below the capping head and there are four rollers out of which 2 rollers skirt, spin and seal the cap while the other 2 perform perfectly thread the bottle neck.  The bottles now move to exit star wheel after the sealing head moves upward. These bottles are now forwarded on the conveyor belt for the next process.

User-Friendly Interface for Effortless Operation

With an intuitive digital interface, this machine is simple to operate. A built-in production counter tracks output, and the system includes safety features to prevent malfunctions. The easy-to-use touchscreen panel allows monitoring and adjustments. The machine includes a ‘No Bottle – No Cap’ system to prevent empty cycles. Operators receive notifications in case of jams or missing caps.

Seamless Integration with Production Lines

The Eight Head Bottle Capping Machine is designed to integrate smoothly with existing production lines. It connects easily with filling, labelling, and packaging systems, guaranteeing streamlined workflow. Setup is easy, requiring no complex modifications to connect with existing equipment. The workflow remains optimised, eliminating bottlenecks and improving productivity. The machine operates flexibly, adjusting to different production speeds.

Built for Multiple Industries

This machine serves a broad range of industries. It is ideal for sealing syrups, medicinal liquids, and vaccines in the pharmaceutical sector. In the food and beverage industry, it efficiently caps juices, sauces, and bottled drinks. The chemical industry benefits from its capability to secure bottles containing industrial and household chemicals.

Technical Highlights

  • Model: ACSR-200
  • Number of Capping Heads: Eight
  • Production Rate: Up to 180 bottles per minute
  • Bottle Diameter: 24mm – 90mm
  • Bottle Height: 50mm – 250mm
  • Cap Diameter: 20mm, 25mm, 28mm (with change parts)
  • Power Requirement: 2 HP, 440V, 3 Phase, 50 Hz
  • Conveyor Height: Adjustable (800mm – 900mm)
  • Optional Features: Safety cabinet, PLC with HMI

Adinath’s Eight Head Bottle Capping Machine is a reliable, high-speed solution.  Its versatile design, user-friendly controls, and precision capping make it a smart investment. Compliance with international quality standards ensures safe and certified operation. Customisation is available on request. For more information, request a quote now!

Technical Specification of Eight Head Bottle Capper

Model ACSR-200
No. of Capping Heads Eight
Production Rate Up to 180 Containers/Minute
Container Diameter: 24mm to 90mm
Container Height: 50mm to 250mm
Cap Diameter: 20mm, 25mm & 28mm with the help of change parts
Power Specification: 2 H.P.
Electrical characteristics 440 Volts, 3 Phase, 50 Hertz, 4 Wire System
Conveyor Height 800mm to 900mm adjustable
Optional Accessories Safety Cabinet Covering Machine

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

FAQ of Automatic Eight Head Bottle ROPP Screw Capping Machine

It is designed for a wide range of applications including pharmaceuticals (syrups, medicinal liquids, vaccines), food & beverages (juices, sauces, bottled drinks), personal care & hygiene, chemicals, distilleries, cosmetics, and pesticides.

It handles bottles with diameters of 24 mm–90 mm and heights of 50 mm–250 mm. Compatible cap diameters are 20 mm, 25 mm, and 28 mm (using change parts). It works with both ROPP (Roll-On Pilfer Proof) caps and screw caps, with fast and easy changeovers between different container sizes.

Key features include the “No Bottle – No Cap” system, a clutch mechanism in the rotary star wheel to prevent bottle breakage, a digital bottle counter for production tracking, stainless steel (SS 304) contact parts, and one motor operating the conveyor, star wheel, and turret. Optional features include a PLC system with HMI, safety cabinet, and laminar air flow for Class 100 applications.

Filled bottles move from the filling machine onto the flat conveyor belt, then through an in-feed worm/guide for proper spacing and into the in-feed star wheel. Caps are oriented correctly in the orientation unit and delivered via the chute. Under the capping heads, four rollers skirt, spin, seal, and thread the caps onto the bottles. After sealing, bottles exit via the star wheel onto the conveyor for the next process.

It requires 2 HP power with electrical characteristics of 440 Volts, 3 Phase, 50 Hertz, 4 Wire System (adjustable as per customer requirements). The machine has a stainless steel finish body with SS 304 contact parts for durability, corrosion resistance, easy cleaning, and compliance with GMP and hygiene standards. Conveyor height is adjustable between 800 mm–900 mm.

Yes — Adinath International Automatic Eight Head Bottle ROPP Screw Capping Machine complies to cGMP, MHRA, FDA and WHO-GMP standards, with optional CE marked equipment’s and 21 CFR Part 11 software compliance for the HMI/PLC. Machine contact parts having Stainless Steel 316L grade materials with validation documents having IQ, OQ, DQ validation protocols as optional. Organization is ISO 9001:2015 certified.

Manufacturing lead time is generally 7 to 14 weeks from order confirmation. Further it takes 2 to 8 weeks for international shipping depending upon destination. Order can be expediate sooner or later as per specific buying requirements. Destination specific certifications like US FDA, EU, ANVISA, SFDA. CE can add 3 to 6 weeks additionally.

Yes, Adinath International Automatic Eight Head Bottle ROPP Screw Capping Machine export this machine to more than 48 countries of this world including America, Europe, Asia, Middle East, Africa, CIS and Australia sub continents. Please visit our clientele page for complete list of our customers worldwide. See the turnkey project page for our complete plant offerings.

Service of skilled engineers and technicians provided for technical support of supplied equipment’s. Installations, commissioning, training and IQ, OQ, DQ validations performed by qualified engineers. Remote support through video call, phone, email and other modes provided for international installations. Spare parts of Automatic Eight Head Bottle ROPP Screw Capping Machine stocked at our premises in Ahmedabad and shipped immediately after ordering. Standard 12 months manufacturing warranty included with supplied equipment.