Automatic Eight Head Bottle ROPP Screw Capping Machine

Automatic 8 Head ROPP Bottle Capping Machine is a highly versatile machine considered apt for a wide array of applications including pharmaceutical, food & beverages, personal care & hygiene, chemical, distilleries, cosmetics, and pesticides to name a few.

Adinath International is a premium eight head bottle capping machine manufacturer in India with an enviable portfolio and global client base. Our high speed bottle capping machine is quite compact and easy to use. It is made of a turntable, bowl, chute, feedworm, in-feed & exit star plate, back guide, and easy to access panel. There is also a sealing unit and cap orientation facility provided in the machine optionally. These are located on the two pillars which are supported by top plate with an adjustable height system. All the parts of the machine that get exposed are made of SS 304. One of the biggest advantages of this eight head bottle capping machine is that cap damage can be significantly reduced.

Adinath’s Eight Head Bottle Capping Machine is a high-speed, precision-driven solution for business that deals with bottle sealing. Precisely, it’s built for pharmaceuticals, food & beverages, and chemical industries. The machine delivers accurate and consistent capping while boosting production speed.

The Eight Head Bottle Capping Machine is made up of stainless steel. Hence, it guarantees excellent durability. Besides, the unit is resistant to corrosion. It meets strict hygiene standards, making it an excellent choice for contamination-free sealing. It is built to withstand continuous operation without frequent maintenance. Stainless steel components prevent rust and ensure easy cleaning. The hygienic design complies with industry regulations like Good Manufacturing Practices, adherence to which is mandatory for food and pharmaceutical manufacturing.

High-Speed Capping for Faster Output

As the name suggests, this Eight Head Bottle Capping Machine features eight capping heads, enabling it to process up to 180 bottles per minute. It synchronises the conveyor, star wheel, and platform turret to ensure smooth operation. The system is powered by a variable frequency drive (VFD), a smart technology that controls the machine’s motor speed. Instead of running at a fixed speed, the VFD adjusts the motor’s power based on the workload. This ensures smoother operation, reduces energy consumption and extends the machine’s lifespan. Each bottle is sealed with uniform pressure, and operators can modify the speed based on bottle and cap sizes.

Compatible with Different Bottle & Cap Types

The Eight Head Bottle Capping Machine can handle various cap types, including ROPP (Roll-On Pilfer Proof) caps and screw caps. It allows quick changeovers to accommodate different bottle shapes and sizes, reducing downtime in production. The machine works with multiple bottle and cap designs. Adjustments are simple, allowing easy switching between different bottle sizes while ensuring a tight seal to prevent leaks and ensure product safety.

• Simple GMP model.
• “No Bottle – No Cap” feature incorporated.
• Fast and easy change over between different container sizes.
• Contact parts of Container and caps are made out of stainless steel for long life.
• One motor operates Conveyor, star wheel and Turret.
• Machine speed control through variable frequency drive.
• Clutch system provided in rotary starwheel to avoid bottle breakage.
• Digital bottle counter provided for counting production output.
• Stainless Steel Finish machine body.
• Optional Cap Feeder can be provided with additional cost instead of bowl system.
• Hopper and accessories can be completely dismantled for cleaning purpose.
• IQ/OQ documentation can be provided on demand.
• PLC system with Human Machine Interface can be provided optionally.
• Laminar Air Flow can be offered for class 100 application. (optionally)

Ingredients or medicine filled bottles are fed from filling machine to the flat conveyor belt of the capping machine. They are then moved to in-feed worm/guide which takes care of proper spacing between the bottles. Now they are moved to the in-feed star wheel. ROPP caps or screw caps are placed in the orientation unit and this unit ensures that they are in the right position before they enter into the delivery chute. Now bottles get below the capping head and there are four rollers out of which 2 rollers skirt, spin and seal the cap while the other 2 perform perfectly thread the bottle neck.  The bottles now move to exit star wheel after the sealing head moves upward. These bottles are now forwarded on the conveyor belt for the next process.

With an intuitive digital interface, this machine is simple to operate. A built-in production counter tracks output, and the system includes safety features to prevent malfunctions. The easy-to-use touchscreen panel allows monitoring and adjustments. The machine includes a ‘No Bottle – No Cap’ system to prevent empty cycles. Operators receive notifications in case of jams or missing caps.

Seamless Integration with Production Lines

The Eight Head Bottle Capping Machine is designed to integrate smoothly with existing production lines. It connects easily with filling, labelling, and packaging systems, guaranteeing streamlined workflow. Setup is easy, requiring no complex modifications to connect with existing equipment. The workflow remains optimised, eliminating bottlenecks and improving productivity. The machine operates flexibly, adjusting to different production speeds.

Built for Multiple Industries

This machine serves a broad range of industries. It is ideal for sealing syrups, medicinal liquids, and vaccines in the pharmaceutical sector. In the food and beverage industry, it efficiently caps juices, sauces, and bottled drinks. The chemical industry benefits from its capability to secure bottles containing industrial and household chemicals.

• Model: ACSR-200
• Number of Capping Heads: Eight
• Production Rate: Up to 180 bottles per minute
• Bottle Diameter: 24mm – 90mm
• Bottle Height: 50mm – 250mm
• Cap Diameter: 20mm, 25mm, 28mm (with change parts)
• Power Requirement: 2 HP, 440V, 3 Phase, 50 Hz
• Conveyor Height: Adjustable (800mm – 900mm)
• Optional Features: Safety cabinet, PLC with HMI

Adinath’s Eight Head Bottle Capping Machine is a reliable, high-speed solution.  Its versatile design, user-friendly controls, and precision capping make it a smart investment. Compliance with international quality standards ensures safe and certified operation. Customisation is available on request. For more information, request a quote now!

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.