The mother of invention is need. The desire for a more convenient and user-friendly means to provide foul-tasting medicines and chemicals to the body that would otherwise be difficult to swallow drove the development of capsules as a drug delivery mechanism.
Many people were failing to complete the treatment procedure because the taste and texture of the drug was just revolting and an agonizing experience. Patients were able to take medicine orally after the creation of the capsule, making treatment less intrusive than suppositories and needle injections. Capsules have become a popular option for the general population throughout time.
Introduction to Manual Capsule Filling Machine
As the pharmaceutical industry progressed, capsules grew more popular, and the demand for a faster technique to package capsules arose, resulting in the development of manual capsule filling machines.
The machine is ideally suited for small to medium batch production requirements, and it can produce a wide range of items. The manual capsule filler can fill and shut powder and granule-filled hard gelatin capsules.
For years, capsule filling machines have been propelling different industries such as pharmaceuticals, cosmetics, and the food industry, among others. Encapsulators or capsule fillers are employed to fill empty gelatin capsules with powders, granules, semi-solids, liquids, and other materials. APIs, or active pharmaceutical ingredients, or a combination of active pharmacological components and excipients, make up these ingredients. Encapsulation is the term used to describe the process of filling empty capsules.
Multiple types of filling machines have been developed as technology has advanced to boost the rate of manufacturing. Manual operated encapsulation machine, semi automatiOn encapsulation machine, and automatic encapsulation machine are among the new encapsulators.
A bed with 300 holes, a loading tray with 300 holes, and a powder tray are all included in manual machines. A pin plate, a sealing plate with a rubber cap, and a lever are also crucial components of this machine. On average, a handle with a loading tray surrounded with 300 holes can produce roughly 6100 capsules each hour. For extempore preparations, small scale manufacturers and hospitals use this sort of encapsulator.
Features of Manual Capsule Filling Machine
- Depending on the machine design and model, a large number of capsules can be filled every hour.
- Depending on the client’s manufacturing requirements, many models are available.
- Equipment capable of handling a wide range of capsules.
- Because to the simple installation and user-friendly operation and parts replacement, there are extremely few downtimes.
- Cleaning and maintenance are simple to assemble and disassemble.
- According to GMP guidelines, all of the equipment is completely washable.
- Newer, better designs result in fewer final product rejections and a higher return on investment.
- To avoid contamination and make cleaning easier, contact parts are composed of stainless steel and non-corrosive materials.
- Long service life and no problems.
- Attachments for tablets and partial filling can be customized to meet the needs of the business and individual formulations.
- Loading plate of excellent quality.
How Manual Capsule Filling Machine works?
In manually operated machines, the capsule’s two halves are separated and inserted into the loading tray, which is then examined. The filling components are placed into the empty capsules, which are then sealed. The locking lever is pushed forward. A lengthy handle is provided with the capability of removing the caps from the bodies. Capsule bodies are brought to the same level as the filling surface after this stage. The powder to be packed inside is measured ahead of time, and the remaining materials are put on the shelf. The powder is placed inside the capsules. If necessary, the machine can even compress the powder. After the capsules have been filled with the filling substance, they are moved on to the following stage, which involves sealing them. It has now been transferred to the locking stage. The component that handles the bodies is inserted all at once into the caps, sealing the capsules. The capsules are now stacked on a tray and ready to be packaged. The two most prevalent ways for filling the capsule are vacuum assisted and double sliding procedures.
Such capsule filling machines are exceptionally long-lasting and dependable in maintaining the integrity of the filled capsules. It can make up to 55000 to 60000 capsules per shift and can produce a variety of capsule sizes including type 00, 1,2, 3, 4, and 5. The capsule’s length and breadth can be between 400mm and 300mm, respectively. The machine has an extra slot for an online capsule polishing machine, dust extractor, damage capsule sorter, and empty capsule ejector, among other attachments.
As a result, these machines, as explained above, are advantageous in terms of expanding productivity. Pharmaceuticals is one of the primary sectors that requires daily production of such capsules. As a result of technological advancements, manual operation has been replaced by machine production.
Manual Capsule Filling Machine Working Process
The three basic steps of the manual capsule filling machine are as follows:
- Placing empty gelatin capsules onto machine
- Adding powder to the capsules
- Closing the capsules
The procedure can be performed at least 15 times in an hour with these basic operating processes, and over 6000 capsules can be produced per hour depending on machine capacity.
The machine’s ease of use and moderate output have made it ideal for a wide range of encapsulation activities with low volume.
Because of its ease of use and moderate output, the machine is well suited for:
- Small industrial establishments
- Hospitals and drugstores
R&D laboratories, pharmacy training schools, and herbal medicine manufacturers all fill formulas.
Bottom Line
Manual capsule filler available in standard as well as GMP versions as per individual requirements. In standard version non-contact elements are made of mild steel and hard chrome plated for an attractive appearance. A manual capsule filler with 300 holes is powerful enough to handle tough powders and materials.
The manual capsule filling machine has progressed from a simple design that produced a few capsules per hour to one that produces large quantities of capsules per hour and can thus be utilized commercially. Simple design, sanitary, accurate and exact operation, longevity, and cost effectiveness for small to medium scale operations are some of the key benefits of this equipment.
Manual Capsule Filling Machine
Automatic Capsule Loader
