Description
Manual Capsule Filling Machine is quite perfect economical capsule filling machine for small to medium size production batches. This 300 holes machine finds its application in numerous industries including pharmaceutical, herbal, dietary supplement and herbal products manufacturing.
Adinath’s Manual capsule filling machine uses to fill and close hard gelatin capsule that contain powders and granules. This machine is also called 300 holes capsule filling machine as it has a bed of 300 holes along with a tray of the same count. Machine includes pin plate, pressing plate with rubber sheet, and lever. The machine offers hassle-free operations and huge number of capsules can be filled every hour depending upon capsule sizes. It is also capable of handling capsules of various sizes ranging from 00 to 5 with change parts and different machines. All contact parts are made of SS 304 and the non-contact parts are fabricated using hard chrome plated which also adds to its aesthetics. Complete SS 304 or 316 machines can also offers as per individual customer’s requirements.
Adinath’s Manual Capsule Filling Machine is a reliable and efficient solution for small to medium-scale capsule production. It is widely used in pharmaceutical, nutraceutical, herbal, and research laboratories, where precision and ease of use are essential.
Features of Manual Capsule Filling Machine
- Small and easy to use.
- Three different versions suitable as per individual needs.
- Stainless Steel 304 and 316 materials constructions as per choice.
- Globally uses design hence easy to get service & maintenance.
- Special purpose Powder tray for spillage free filling of powder.
- Interchangeability to different capsule sizes through parts & machines.
- Suitability to hard gelatin capsules, vegetarian and HPMC capsules.
- Multiple press option for filling different bulk density powders.
- Option of Automatic Capsule Loader as well as Manual Capsule Loader for loading capsules onto tray.
- Optional Tablet Filling Attachment for filling tablets in capsules.
- IQ/OQ documentation can be provided on demand.
- Special machines for Size 0EL, 00EL and 000 can be offered.
Strong and Durable Design
The manual capsule filling machine is compact and well-built, ensuring seamless operation. It is made of stainless steel (SS 304 or SS 316), providing corrosion resistance and easy cleaning. The machine follows Good Manufacturing Practices (GMP), guaranteeing adherence to strict industry standards for safety and hygiene. Its sturdy construction promises continuous operation with minimal maintenance, making it ideal for laboratories and small production setups.
Works with Different Capsule Sizes
The manual capsule filling machine can fill different capsule sizes, offering flexibility in production. It supports various capsule materials, including gelatin capsules, vegetarian HPMC capsules, and enteric-coated capsules. The machine allows for quick changeovers between capsule sizes without requiring additional tools, reducing downtime and increasing efficiency.
Fast and Precise Capsule Filling
This manual capsule filling machine enables the manual filling of up to 6,000 capsules per hour, depending on the operator’s proficiency and the type of filling material. The powder-spreading system ensures uniform filling, preventing inconsistencies in capsule weight. Its tamper mechanism allows precise compression, ensuring that each capsule is filled accurately. Whether granules, powders, or pellets, the machine guarantees uniform filling and minimal wastage.
Simple and User-Friendly Operation
The manual capsule filling machine requires minimal training. Unlike automated systems, it gives the operator complete control over the filling process, ensuring precision in small-batch production. The capsule separation system allows the smooth removal of capsule caps and bodies. Tamper adjustments ensure correct powder compression for uniform weight, while an efficient powder loading tray prevents material spillage and reduces waste.
Additional Features for Enhanced Functionality
The manual capsule filling machine offers optional accessories to enhance productivity. A manual capsule loader speeds up capsule placement, while interchangeable filling plates support different capsule sizes without requiring a separate machine. A granule and pellet filling attachment enables precise non-powder filling, making it highly adaptable for diverse production needs.
Working Principle of Manual Capsule Filling Machine
Translucent and colorless capsules are positioned in the capsule filling tray. Loading tray now loaded onto machine and capsule body get locked by the lever. Now press the handle and loading tray will be up with capsule caps. Put this loading tray on side. Capsule caps are separated from their bodies. Now adjust the lever, so capsule body get down on its original position. Now fill the powder by placing powder tray. Now the bodies are filled with pharmaceutical ingredients. Now again put loading tray with caps to the machine. Now lock the capsules through locking lever. Caps and bodies are rearranged post which expulsion of filled capsule takes place.
You can easily achieve filling of up to 6000 per hour and the machine can be easily washed according to the GMP norms. For more information related to our hand operated capsule filling machine, feel free to touch base with our sales team.
Below is the step by step guide of manual capsule filling machine:
- Place empty capsules onto the loading tray and place tray onto the machine. Check the front knob it should be turned to the right.
- Pull locking lever forward. Push down long handle which will lifts the caps off all the bodies. Set aside the tray containing all the caps.
- Push locking lever back, by which capsule bodies will drop down and become level with filling surface.
- Place powder tray on filler: keeps powder from spilling.
- Pour & spread the pre-measured powder. Move extra powder onto powder tray’s shelf. Lower tamper and lock.
- Turn handle to compress powder: this allows you to fill more powder in each capsule.
- Raise tamper & spread extra powder from shelf into capsules: ensures uniform fill weights.
- Return the tray containing caps to filler. Turn front knob to the left and lower locking plate. Engage lock for locking plate.
- Hold tamper handle and push down on long handle. Bodies are pushed up into caps: all the capsules are now locked in one step.
- Disengage lock for locking plate. Lift locking plate and turn front knob to the right.
- Push down long handle and remove tray of completed capsules.
- Capsules are filled now. You can turn tray and all the capsules will get out from the tray.
Technical Highlights
- Capsule Filling Capacity: Up to 6,000 capsules per hour
- Capsule Sizes Supported: 00, 0, 1, 2, 3, 4, 5 through different machines & parts
- Hole Configuration: 300 holes (25 x 12)
- Material: Stainless Steel SS 304/316
- Loading Trays: 3
- Machine Dimensions: 405 mm (L) x 300 mm (W) x 455 mm (H) approx.
- Net Weight: Approximately 43 kgs.
- Gross Weight: Approximately 50 kgs.
In a nutshell, Adinath’s manual capsule filling machine is a durable, high-precision, and user-friendly solution for capsule production. With its strong construction, GMP compliance, and flexibility in handling various capsule sizes, it enhances production efficiency while maintaining product quality. Whether for pharmaceutical, herbal, nutraceutical, or research applications, this machine helps make operations reliable and efficient. For more information, please drop a quote request.
Technical Specification of Manual Capsule Filling Machine
| Model | CFM 300 |
| Production Output | Up to 6000 Capsules/hour |
| Capsule Combinations | Size 00, 0, 1, 2, 3, 4 and 5 |
| (through different machines & parts) | |
| Sequence of holes | 25 x 12 = 300 |
| No. of Loading Trays | Three nos. |
| Overall Dimension | 405mm X 300mm X 455mm approx. |
| Net Weight | 43 Kgs. approx. |
| Gross Weight | 50 Kgs. approx. |
