• Semi-Automatic Aluminium Tube Filling Machine

Description

Semi automatic tube filling machine is uses for the filling and sealing of aluminum tubes. This ergonomically designed machine is uses due to its efficiency and auto-drip free filling mechanism. As a comprehensive solution for filling and crimping operations, it is equipped with a temperature controller as well. This ensures smooth process and operation.

We are a leading manufacturer of aluminum tube filling machine in India offering this amazing machine with high-filling accuracy and adjustable filling volume. Owing to its speedy filling mechanism it is considered apt for filling, crimping & batch coding tubes with a variety of products.

The Aluminium Tube Filling and Sealing Machine is a state-of-the-art solution engineered to meet the precise packaging requirements of industries such as pharmaceuticals, cosmetics, and chemicals. With advanced features and reliable performance, it ensures efficient filling and secure sealing of aluminum tubes.

Built for Accuracy and Efficiency

Designed with a cGMP-compliant framework, the Aluminium Tube Filling and Sealing Machine combines robust construction with operational precision. It’s stainless steel contact parts ensure product hygiene and compatibility, making it suitable for a range of viscous and semi-viscous materials.

The modular design simplifies maintenance, while its compact structure makes it a perfect fit for production lines of varying scales. This machine ensures accurate filling and secure sealing.

Types of Tube Filling Machines

We are Aluminium Tube Filling Machine manufacturer with below variants:

  • Single Head Tube Filling Machine
  • Double Head Tube Filling Machine
  • 8 Stations Aluminium Tube Filling Machine
  • 12 Stations Aluminium Tube Filling Machine

Streamlined Filling and Sealing Workflow

The Aluminium Tube Filling and Sealing Machine operates through an automated, step-by-step process:

  1. Tube Feeding: Tubes are manually or automatically fed into the holding stations.
  2. Product Filling: The volumetric dosing system ensures accurate dispensing of the product into the tubes.
  3. Tube Orientation: Sensors and motors align the tubes correctly before sealing.
  4. Sealing and Crimping: A two-phase crimping system secures the tubes with leak-proof seals.
  5. Batch Coding: Embosses batch numbers and dates onto the sealed tubes for traceability.
  6. Ejection: Filled and sealed tubes are automatically discharged for further packaging.

This streamlined workflow ensures consistent quality and minimises operator intervention.

Performance Highlights

The Aluminium Tube Filling and Sealing Machine is available in both semi-automatic and fully automatic models, catering to different production needs:

  • Semi-Automatic Model:
    • Output: Up to 30 tubes per minute.
    • Filling Volume: 5 ml to 100 ml.
    • Tube Dimensions: 12 mm to 25 mm diameter, 50 mm to 200 mm length.
  • Fully Automatic Model:
    • Output: Up to 60 tubes per minute.
    • Filling Volume: 5 ml to 250 ml.
    • Tube Dimensions: 10 mm to 50 mm diameter, up to 210 mm length.

Both models are designed to handle high-viscosity products with consistent accuracy.

Features Tailored for Productivity

  1. Dual Crimping Mechanism: Offers both side press and saddle fold crimping options for secure seals.
  2. No Tube – No Fill System: Prevents product wastage when tubes are absent.
  3. Hot Air Sealing Technology: Ensures strong, leak-proof seals for aluminum tubes.
  4. Compact Structure: Fits seamlessly into production setups with limited space.
  5. Batch Coding Integration: Adds traceability to each packaged tube.

Applications Across Industries

This machine is versatile, catering to various industries requiring high-quality packaging:

  • Pharmaceuticals: Ideal for ointments, creams, and medicinal gels.
  • Cosmetics: Perfect for lotions, balms, and cosmetic pastes.
  • Chemicals: Suitable for adhesives, lubricants, and industrial pastes.

Advantages of the Aluminium Tube Filling and Sealing Machine

  • Enhanced Efficiency: High-speed operation boosts production output without compromising quality.
  • Reliable Performance: Delivers consistent results across large batches, reducing rework and wastage.
  • User-Friendly Controls: Simplified operations with an intuitive interface for quick adjustments.
  • Durable Construction: Stainless steel components ensure longevity and resistance to corrosion.
  • Safety Features: Includes interlocks and emergency stop mechanisms for safe operation.

The Aluminium Tube Filling and Sealing Machine combines precision, reliability, and versatility, making it a critical asset for industries focused on quality packaging. Whether for small-scale operations or high-volume production, its advanced features and robust performance ensure seamless integration into modern manufacturing workflows.

Working Principle of Tube Filling Machine

Our semi-automatic aluminum tube filler works functions on semi-automatic function and hence the operator manually feeds the tubes on to the feeder holding station. Once the tube reaches the filling station, the filling process gets done with specially designed filling syringe. There is a pneumatic cut-off system provided in the machine for drip free filling. After filling these tubes are forwarded to the crimping station. Crimping done in two phases – in phase one there is one side of the tube press then in second phase it has been crimped by two side folding. After crimping there is batch coding station where batch no and manufacturing date pressed batch stereo set. Duly filled, crimped and batch coded tubes are automatically ejected through automatic bottom pushed lever.

For more information related to our aluminum tube filling and sealing machine, feel free to get in touch with us. As a leading manufacturer of aluminum tube filler in India, we will be more than happy to answer all your queries.

Technical Specification of Aluminium Tube Filler

Model ATFM-S ATFM-D
Production output Up to 30 tubes per minute Up to 50 tubes per minute
Number of filling heads Single Double
Number of filling stations Eight Eight
Fill Volume 5ml to 100ml (with the help of interchangeable syringe & cups) 5ml to 50ml (with the help of interchangeable syringe & cups)
Tube Size Diameter 12mm to 25mm 12mm to 25mm
Tube Size Length 50mm to 200mm 50mm to 200mm
Power Consumption 1.5 H.P. 3 H.P.
Electrical Characteristics 440 Volts, 3 Phase, 50 hertz, four wire system 440 Volts, 3 Phase, 50 hertz, four wire system
Overall Dimension 1200mm (L) x 800mm (W) x 1800mm (H) approx. 1350mm (L) x 950mm (W) x 1800mm (H) approx.
Net Weight 350 Kgs. approx. 450 Kgs. approx.
Gross Weight 550 Kgs. approx. 650 Kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

FAQ of Semi Automatic Aluminum Tube Filling and Sealing Machine

The operator manually places empty aluminum tubes into the feeder/holding stations of the rotary table. The machine indexes the tubes to the filling station, where a precision syringe fills them volumetrically. A pneumatic cut-off system ensures drip-free filling. The filled tubes then move to the crimping station for sealing (side-press or saddle-fold options available) and, in many configurations, to a batch-coding station before automatic ejection. This semi-automatic workflow minimizes operator intervention while maintaining high consistency.

Two main models are offered:

  • ATFM-S (Single Head): Up to 30 tubes per minute; fill volume 5 ml to 100 ml; 8 stations.
  • ATFM-D (Double Head): Up to 50 tubes per minute; fill volume 5 ml to 50 ml; 8 stations.

Both support tube diameters of 12–25 mm and lengths of 50–200 mm. Power requirements are typically 1.5 HP (single) or 3 HP (double) on a 440 V, 3-phase, 50 Hz supply. Filling accuracy is generally ±1%.

Key features include a compact rotary design that saves floor space, all product-contact parts made of stainless steel 316 for hygiene and easy cleaning, “No Tube – No Filling” safety interlock to prevent product wastage, auto-drip-free filling via pneumatic cut-off, higher filling accuracy of ±1%, and optional temperature-controlled (jacketed) hopper for better flow of viscous products. Dual crimping options (side-press and saddle-fold) provide secure, professional seals. These features deliver consistent quality with reduced operator effort.

It is ideal for creams, ointments, gels, pastes, balms, adhesives, and similar viscous materials. It accommodates aluminum tubes with diameters from 12 mm to 25 mm and lengths from 50 mm to 200 mm. Fill volumes are adjustable via interchangeable syringes and cups (typically 5–100 ml depending on the model). Change parts allow flexibility for different product viscosities and tube sizes within the specified range.

Yes. Contact parts are constructed from high-quality SS 316, the design supports easy cleaning, and the overall construction follows good manufacturing practices suitable for pharmaceutical, cosmetic, and food applications. Adinath International, based in Ahmedabad, India, manufactures the machine and provides technical support, customization options (e.g., hopper stirrer, batch coding, different crimping styles), and after-sales service. Customers can request a quote or detailed consultation directly from the manufacturer.

Yes — Adinath International Semi Automatic Aluminum Tube Filling and Sealing Machine complies to cGMP, MHRA, FDA and WHO-GMP standards, with optional CE marked equipment’s and 21 CFR Part 11 software compliance for the HMI/PLC. Machine contact parts having Stainless Steel 316L grade materials with validation documents having IQ, OQ, DQ validation protocols as optional. Organization is ISO 9001:2015 certified.

Manufacturing lead time is generally 7 to 14 weeks from order confirmation. Further it takes 2 to 8 weeks for international shipping depending upon destination. Order can be expediate sooner or later as per specific buying requirements. Destination specific certifications like US FDA, EU, ANVISA, SFDA. CE can add 3 to 6 weeks additionally.

Yes, Adinath International Semi Automatic Aluminum Tube Filling and Sealing Machine export this machine to more than 48 countries of this world including America, Europe, Asia, Middle East, Africa, CIS and Australia sub continents. Please visit our clientele page for complete list of our customers worldwide. See the turnkey project page for our complete plant offerings.

Service of skilled engineers and technicians provided for technical support of supplied equipment’s. Installations, commissioning, training and IQ, OQ, DQ validations performed by qualified engineers. Remote support through video call, phone, email and other modes provided for international installations. Spare parts of Semi Automatic Aluminum Tube Filling and Sealing Machine stocked at our premises in Ahmedabad and shipped immediately after ordering. Standard 12 months manufacturing warranty included with supplied equipment.