• High Speed Automatic Rotary Ampoule and Vial Washing Machine Suppliers in India
  • High Speed Automatic Rotary Ampoule and Vial Washing Machine Manufacturers in India
  • High Speed Automatic Rotary Ampoule and Vial Washing Machine Manufacturers & Suppliers
  • High Speed Rotary Ampoule Vial Washing Machine
  • High Speed Automatic Rotary Ampoule and Vial Washing Machine

Description

High Speed Automatic Rotary Ampoule & Vial Washing Machine is specially designed to wash Ampoule & Vial with minimum contact of machine parts with container. Machine with specially designed Gripper system holds the container from Neck and invert till the washing operation completed and again after washing release the container on outfeed feedworm system in vertical position ensures positive wash of containers. Machine is suitable to wash various sizes of containers with the help of change parts. Automatic Rotary Ampoule & Vial Washing Machine is widely uses in Pharmaceutical, Veterinary & Biotech industry for performance & cGMP demanding customers.

Salient Features of High Speed Automatic Rotary Ampoule & Vial Washing Machine

  • All contact parts with the internal surface of Ampoules/Vials and the wash media are made of AISI SS 316L Stainless Steel

  • Other parts are made from engineering plastic, FDA approved or AISI SS 304 Stainless Steel.

  • All finishes, welding joints are processed, treated & equipment selected in accordance with cGMP standards.

  • 18 Jets for 6 Internal washing zones

  • 15 Cassette of Grippers each having 2 Grippers

  • Suitable for 1ml to 25ml ampoule & 2ml to 100ml vials

  • Washing sequence can be made as per customer’s requirements

  • 3 Pumps and 3 Tanks of 25 liters each

  • Each washing zone with independent circuit to avoid contamination

  • Automatic Infeed and Exit of Ampoules/Vials

  • Output capacity of up to 240 Ampoules/Vials per Minute

Process Operation of High Speed Automatic Rotary Ampoule & Vial Washing Machine

Vials pushed from in feed tray and then move on wire woven conveyor belt, which align the vial in correct position, to enter in to the carrier pocket with help of oscillating guide rails. Oscillating arm deliver the vial inside pocket in mouth down position over spraying nozzles. Multijet sprayers fixed at the top cause the total external and internal surface to be washed. To avoid any possible cross contamination between two different waters, each washing station is provided with an independent circuit. Carrier pocket is moving with indexing motion. When the baskets have completed their motion the needles are lifted. They penetrate the vials, spraying jets of water or compressed air then return down. The baskets movement then advances by one station. Each station of vials passes through the washing cycles selected. The duly washed vials then delivered to the out feed tray with neck opening upward and then automatically re ordered to sterilizing tunnel with back pressure.

Technical Specification of High Speed Automatic Rotary Ampoule & Vial Washing Machine

Model AVRW 120 AVRW 240
Production Output Up to 100 per minute Up to 200 per minute
Ampoule Diameter 9mm to 21.5mm 9mm to 21.5mm
Ampoule Height 60mm to 140mm 60mm to 140mm
Power Load 4 H.P. 5.5 H.P.
Power Voltage 440 Volts, 3 Phase 50 Hertz, 4 wire system 440 Volts, 3 Phase 50 Hertz, 4 wire system
Optional Accessories Programmable Logic Control (System) with HMI Programmable Logic Control (System) with HMI
Safety Cabinet with doors Safety Cabinet with doors
Utility Air – 20 CFM Air – 20 CFM
Water – 200 to 500 litres per hour depend upon ampoule size Water – 200 to 500 litres per hour depend upon ampoule size
Water Tank & Pump 3 nos. each with 25 litres Capacity & Centrifugal pump 3 nos. each with 25 litres Capacity & Centrifugal pump
Overall Dimension: 2050mm (L) X 2000mm (W) X 1210mm (H) approx. 2450mm (L) X 2000mm (W) X 1300mm (H) approx.
Net Weight 700 kgs. approx. 900 kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

FAQ of High Speed Automatic Rotary Ampoule & Vial Washing Machine

The machine is available in two models:

  • AVRW 120: Up to 100 ampoules/vials per minute
  • AVRW 240: Up to 200–240 ampoules/vials per minute

It supports 1 ml to 25 ml ampoules and 2 ml to 100 ml vials with the help of change parts.

Containers are held by neck grippers, inverted, and washed through 6 internal washing zones using 18 jets. Each zone has an independent circuit with dedicated pumps and tanks. The process includes internal/external washing with water and compressed air. This design, along with separate circuits, effectively prevents cross-contamination between different wash media.

  • All product contact parts made of AISI SS 316L stainless steel
  • 3 pumps and 3 tanks (25 liters each)
  • 15 cassettes of grippers (2 grippers each)
  • Customizable washing sequence as per customer requirements
  • Automatic infeed and exit system
  • cGMP design with smooth finishes and FDA-approved materials
  • Optional PLC with HMI and safety cabinet

The machine handles ampoules from 1 ml to 25 ml (diameter 9–21.5 mm, height 60–140 mm) and vials from 2 ml to 100 ml. Changeover for different sizes is quick and easy using interchangeable change parts. The gripper system ensures positive washing with minimal operator intervention.