Automatic Vial Washer

Engineered for reliability, the Automatic Vial Washer features a compact, cGMP-compliant structure. All contact parts are made from SS 316L stainless steel, ensuring compatibility with various cleaning agents and eliminating cross-contamination risks. The modular design facilitates easy maintenance, reduces downtime, and supports long-term operational efficiency. Its frame is resistant to corrosion, ensuring durability even under rigorous usage.

The machine incorporates a rotary vial washing system that processes vials in batches. This ensures consistent cleaning while optimizing resource utilization. Its adjustable settings allow for precise handling of different vial sizes, enhancing its versatility.

Automatic Vial Washer is uses for the washing of pharmaceutical glass vials. Machine is having six washing station for complete inner & outer washing of pharmaceutical glass vials. This model is most suitable for the online untouched aseptic filling line.

The Automatic Vial Washer from Adinath International sets new benchmarks in vial cleaning efficiency for pharmaceutical industries. Designed to clean vials ranging from 2 ml to 100 ml, this advanced machine ensures impeccable cleanliness and meets stringent regulatory standards. With state-of-the-art mechanisms and robust construction, it is indispensable for facilities striving to maintain the highest quality in injectable products.

The Automatic Vial Washer employs a multi-stage cleaning system to ensure thorough cleaning. This includes the following sequential stages:

1. Internal and External Pre-Wash: Removes visible residues using purified water.
2. Demineralized Water Wash: Introduces demineralized water to eliminate impurity contaminants.
3. WFI (Water for Injection) Wash: Delivers sterile water to ensure complete removal of foreign traces.
4. Compressed Air Blow-Off: Dries vials using filtered air, preventing water stains and ensuring they are ready for downstream processes.

Each cleaning stage is programmable, allowing customization for different production requirements.

Capable of processing up to 300 vials per minute, the Automatic Vial Washer is ideal for high-volume manufacturing environments. Its efficient vial gripping mechanism ensures secure handling throughout the cleaning cycle, minimizing breakage.

The system features a unique “No Vial – No Cleaning” function, ensuring water and detergent are utilized only when vials are present. This smart feature conserves resources and reduces operational costs.

Enhanced Operator Safety

The design prioritizes operator safety, incorporating features like a protective enclosure to prevent exposure to cleaning agents and steam. Easy-to-use control panels provide operators with real-time monitoring and seamless machine adjustments.

The Automatic Vial Washer also includes an emergency stop button and alarm systems for enhanced safety during operation.

Integration with Production Lines

This machine seamlessly integrates with filling, sealing, and labeling equipment, creating a streamlined production workflow. The synchronized conveyor system ensures smooth transitions between machines, minimizing bottlenecks and increasing overall productivity.

• Versatility: Handles vials of varying dimensions without requiring frequent mechanical adjustments.
• Compact Design: Saves space in production facilities.
• Hygienic Operation: Designed to minimize human intervention, reducing contamination risks.
• Energy Efficiency: Operates at a reduced power load, lowering utility costs.

Vials pushed from in feed tray and then move on wire woven conveyor belt, which align the vial in correct position, to enter in to the carrier pocket with help of oscillating guide rails. Oscillating arm deliver the vial inside pocket in mouth down position over spraying nozzles. Multijet sprayers fixed at the top cause the total external and internal surface to be washed. To avoid any possible cross contamination between two different waters, each washing station is provided with an independent circuit. Carrier pocket is moving with indexing motion. When the baskets have completed their motion the needles are lifted. They penetrate the vials, spraying jets of water or compressed air then return down. The baskets movement then advances by one station. Each station of vials passes through the washing cycles selected. The duly washed vials then delivered to the out feed tray with neck opening upward and then automatically re ordered to sterilizing tunnel with back pressure.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

The Automatic Vial Washer has the following specifications:

• Vial Size Range: 2 ml to 100 ml.
• Output Capacity: Up to 12,000 vials per hour.
• Power Requirement: 2 H.P.
• Voltage: 440 Volts, three-phase, 50 Hertz.
• Water and Air Consumption: Designed for minimal utility wastage.

Applications Across Industries

While primarily used in pharmaceuticals, the Automatic Vial Washer is also valuable in biotechnology and chemical industries. Its ability to clean vials used for sensitive formulations like vaccines, injectable drugs, and serums makes it a trusted choice.

Quality and Compliance

This machine is designed to comply with global regulatory standards, including US FDA and EU GMP guidelines when opting all optional accessories. It ensures every vial meets cleanliness criteria, guaranteeing product safety and efficacy.