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Description

Automatic Vial Washer is uses for the washing of pharmaceutical glass vials. Machine is having six washing station for complete inner & outer washing of pharmaceutical glass vials. This model is most suitable for the online untouched aseptic filling line.

Salient Features of Automatic Vial Washer

  • Provides production output up to 120 vials per minute.

  • All contact parts made from high quality stainless steel AISI SS 316L.

  • Machine structure & other parts made from AISI SS 304.

  • SS Tanks & trays made from SS 316L by argon welded with round corner.

  • SS pump made from SS 316L with mechanical seal Monoblock pump.

  • SS filter housing made from SS 316L.

  • All Nozzles made from SS 316L.

  • Special Pocket system ensures easy and trouble free washing of vials from outer and inner side.

  • Indexing motion makes easier for syringes to move inside vial, when it is in stationery motion.

  • Washing cycles can be adjusted as per customer requirement.

  • User friendly machine, even semi skilled operator can operate the machine very easily.

  • A Special clutch device is incorporated for Stoppage of Machine in the event; vial is over turned or over diameter.

  • Variable A.C. Frequency drive for Main drive and conveyor.

  • Pumps with tank (60 litres each) 2 nos.

  • In feed Wire Woven Belt for feeding of Vials.

  • HDPE material Vial pockets.

  • Machine is totally robust and withstands continues operation for long working hours without any trouble.

  • Machine is equipped with PLC system & printing facility with passwords.

  • No Change parts are required.

  • Third Tank & pump can be fitted (optional).

Process Operation of Automatic Vial Washer

Vials pushed from in feed tray and then move on wire woven conveyor belt, which align the vial in correct position, to enter in to the carrier pocket with help of oscillating guide rails. Oscillating arm deliver the vial inside pocket in mouth down position over spraying nozzles. Multijet sprayers fixed at the top cause the total external and internal surface to be washed. To avoid any possible cross contamination between two different waters, each washing station is provided with an independent circuit. Carrier pocket is moving with indexing motion. When the baskets have completed their motion the needles are lifted. They penetrate the vials, spraying jets of water or compressed air then return down. The baskets movement then advances by one station. Each station of vials passes through the washing cycles selected. The duly washed vials then delivered to the out feed tray with neck opening upward and then automatically re ordered to sterilizing tunnel with back pressure.

Technical Specification of Automatic Vial Washer

Model AVRW 120 AVRW 240
Production Output Up to 100 per minute Up to 200 per minute
Vial Sizes 2ml to 100ml 2ml to 100ml
Type of Vials Glass & Plastic Vials Glass & Plastic Vials
Power Load 4 H.P. 5.5 H.P.
Power Voltage 440 Volts, 3 Phase 50 Hertz, 4 wire system 440 Volts, 3 Phase 50 Hertz, 4 wire system
Optional Accessories Programmable Logic Control (System) with HMI Programmable Logic Control (System) with HMI
Safety Cabinet with doors Safety Cabinet with doors
Utility Air – 20 CFM Air – 20 CFM
Water – 200 to 500 litres per hour depend upon ampoule size Water – 200 to 500 litres per hour depend upon ampoule size
Water Tank & Pump 3 nos. each with 25 litres Capacity & Centrifugal pump 3 nos. each with 25 litres Capacity & Centrifugal pump
Overall Dimension: 2050mm (L) X 2000mm (W) X 1210mm (H) approx. 2450mm (L) X 2000mm (W) X 1300mm (H) approx.
Net Weight 700 kgs. approx. 900 kgs. approx.
Gross Weight 1000 kgs. approx. 1300 kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

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