• Automatic Linear Vial Washer

Description

Automatic Linear Vial Washer Machine is used for the washing of pharmaceutical glass vials. We are having two different models of vial washer which provided output of 120 vials per minute and 240 vials per minute. These models are most suitable for the online untouched vial filling production line.

Salient Features of Automatic Linear Vial Washer

  • Compact cGMP model.

  • Provides production output up to 250 vials per minute.

  • All contact parts made from high quality stainless steel AISI SS 316L.

  • Machine structure & other parts made from AISI SS 304

  • SS Tanks & trays made from SS 316L by argon welded with round corner.

  • SS pump made from SS 316L with mechanical seal Monoblock pump.

  • SS filter housing made from SS 316L.

  • All Nozzles made from SS 316L.

  • Special Pocket system ensures easy and trouble free washing of vials from outer and inner side.

  • Indexing motion makes easier for syringes to move inside vial, when it is in stationery motion.

  • No Change parts are required from 5 ml to 30 ml vial.

  • Washing cycles can be adjusted as per customer requirement.

  • User friendly machine, even semi skilled operator can operate the machine very easily.

  • A Special clutch device is incorporated for Stoppage of Machine in the event; vial is over turned or over diameter.

  • Variable A.C. Frequency drive for Main drive and conveyor.

  • Pumps with tank (60 litres each) 2 nos.

  • In feed Wire Woven Belt for feeding of Vials.

  • HDPE material Vial pockets.

  • Machine is totally robust and withstands continues operation for long working hours without any trouble.

  • Machine is equipped with PLC system & printing facility with passwords.

  • No Change parts are required.

Process Operation of Automatic Linear Vial Washer

Vials pushed from in feed tray and then move on wire woven conveyor belt, which align the vial in correct position, to enter in to the carrier pocket with help of oscillating guide rails. Oscillating arm deliver the vial inside pocket in mouth down position over spraying nozzles. Multijet sprayers fixed at the top cause the total external and internal surface to be washed. To avoid any possible cross contamination between two different waters, each washing station is provided with an independent circuit. Carrier pocket is moving with indexing motion. When the baskets have completed their motion the needles are lifted. They penetrate the vials, spraying jets of water or compressed air then return down. The baskets movement then advances by one station. Each station of vials passes through the washing cycles selected. The duly washed vials then delivered to the out feed tray with neck opening upward and then automatically re ordered to sterilizing tunnel with back pressure.

Technical Specification of Automatic Linear Vial Washer

Description
AVW-120
AVW-250
Production Rate 120 vials/minute 250 vials/minute
Vial Size 2ml to 250ml 2ml to 250ml
Direction Left to right Left to right
Height of conveyor 850mm to 900 850mm to 900mm
Power Supply (Main Machine) 1 H.P. 1.5 H.P.
Power Supply (Pumps) 2 H.P. 2 H.P.
Power Supply (Conveyor) 0.5 H.P. 0.5 H.P.
Electrical Characteristics 440 Volts, 3 Phase, 50 Hertz 440 Volts, 3 Phase, 50 Hertz
Utility (Air) 20 CFM 20 CFM
Utility (Water) 400 Liters/hour 600 Liters/hour

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

FAQ of Automatic Linear Vial Washer

Adinath offers two primary models:

  • AVW-120: Up to 120 vials per minute
  • AVW-250: Up to 250 vials per minute

These models support vial sizes from 2ml to 250ml.

No change parts are required for vials ranging from 5ml to 30ml. The machine features a special pocket system and indexing motion that allows flexible and trouble-free washing across the supported size range (2ml to 250ml).

The machine uses multiple washing stations with independent circuits to prevent cross-contamination. It includes:

  • Inner and outer washing via multijet sprayers and penetrating nozzles
  • Washing cycles that can be customized as per customer requirements
  • All contact parts made from high-quality SS 316L
  • Machine structure in SS 304
  • SS tanks, pumps, and nozzles for durability and hygiene.

  • Power: 440 Volts, 3 Phase, 50 Hertz (adjustable as per customer needs)
  • Air: 20 CFM
  • Water: 400–600 liters/hour depending on the model
  • It features variable AC frequency drives, PLC control with printing facility, and a robust design suitable for continuous long-hour operation.