Automatic Ampoule Washing Machine

Automatic Ampoule Washing Machine is specially designed to wash Ampoule with minimum contact of machine parts with Ampoules. Machine with specially designed Gripper system holds the Ampoule from Neck and invert the Ampoule till the washing operation completed and again after washing release the Ampoule on outfeed feedworm system in vertical position ensures positive wash of Ampoules. Machine is suitable to wash 1ml to 10 ml Ampoules with the help of change parts, Ampoule feeds through feedworm to infeed Star Wheel and specially designed Gripper hold the Ampoule from neck and invert the Ampoule and move it further on rotary moving system for washing process.

The Automatic Ampoule Washing Machine by Adinath International is meticulously engineered to clean ampoules with minimal contact, ensuring sterility and compliance with Good Manufacturing Practices (GMP). This machine is essential for pharmaceutical, veterinary, and biotech industries that demand high standards of hygiene and efficiency.

The machine features a specialized gripper system that holds ampoules by the neck, inverting them during the washing process. This design minimizes contact between the ampoule and machine parts, reducing contamination risks. After washing, the grippers return the ampoules to an upright position for seamless downstream processing.

Designed to accommodate ampoules ranging from 1 ml to 10 ml, the machine utilizes change parts for different sizes. Ampoules are fed through a feedworm into an infeed star wheel, where grippers securely hold and invert them for washing.

The Automatic Ampoule Washing Machine provides flexibility in washing cycles, allowing customization to meet specific requirements. It offers three water washes and three air washes, ensuring thorough internal and external cleaning. Each washing zone operates independently to prevent cross-contamination.

Capable of processing up to 120 ampoules per minute, the machine enhances production efficiency. Its automatic infeed and exit systems streamline operations, making it suitable for both standalone use and integration into existing production lines.

Equipped with a PLC system and user-friendly control panel, the machine allows precise monitoring and control of the washing process. Features include a container unit counter, digital speed indicator, and password-protected settings to maintain operational integrity.

Adhering to current Good Manufacturing Practices, all contact parts are made from AISI 316L stainless steel. Non-contact parts utilize engineering plastics or AISI SS 304, ensuring durability and compliance with FDA regulations.

The machine can be equipped with three pumps and three 25-liter tanks, providing independent circuits for each washing zone. This setup enhances cleaning efficiency and prevents contamination between cycles.

Ampoules feed from the Infeed tray are received on an Infeed Feedworm then moves on Infeed starwheel. The Grippers picks up the Ampoule from Infeed Star Wheel and invert it in neck down position over washing needles and move along with the needle bar for Washing. On completion of a cycle, washed Ampoules are again inverted to neck upward position and feed to output star wheel. Washed Ampoules received from output starwheel can be collected on Output Tray or can be pushed to tunnel. A separate pumping station (optional) gives the right quantum of water at the desired pressure. In the absent of separate pumping station we can provide the re-circulation & siliconization system on request.

Ampoules are fed from the infeed tray onto a feedworm, moving to the infeed star wheel. Grippers pick up and invert the ampoules over washing needles for thorough cleaning. After completing the cycle, ampoules are returned to an upright position and fed to the output star wheel.

• Ampoule Sizes: 1 ml to 10 ml.
• Output Capacity: Up to 120 ampoules per minute.
• Washing Cycles: 3 water washes and 3 air washes.
• Materials: AISI 316L stainless steel for contact parts; engineering plastics or AISI SS 304 for non-contact parts.
• Control System: PLC with user-friendly interface.
• Optional Equipment: 3 pumps and 3 tanks of 25 liters each.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

The Automatic Ampoule Washing Machine is ideal for pharmaceutical, veterinary, and biotech industries. It ensures ampoules are free from contaminants before filling, crucial for maintaining product integrity and patient safety.

Designed for flexibility, the machine can operate as a standalone unit or integrate seamlessly into existing production lines. Its compact design and automatic infeed and exit systems facilitate easy incorporation into various manufacturing setups. Machine can be fabricated in such a way that it can integrate with washing machine at infeed and with sterilization tunnel at outfeed side.

The machine’s design allows easy access to components for cleaning and maintenance, reducing downtime. Safety features include protective enclosures and emergency stop functions, ensuring operator safety during operation.

In a nutshell, Adinath International’s Automatic Ampoule Washing Machine combines innovative design with robust construction to deliver efficient and reliable cleaning of ampoules. Its advanced features, compliance with cGMP standards, and high throughput make it an invaluable asset for industries requiring stringent hygiene standards.