Description
Automatic Airjet & Vacuum Cleaning Machine comprises a stainless steel frame mounted on adjustable feet. The Containers are manually loaded on the Turn Table. The loaded containers are fed in upright position via Turn Table are inverted in mouth down position and linearly feed through a chamber which is under a negative pressure, a series of nozzles blow air in the container to clean their containers, are re-erected with mouth up at the outfeed end. This Automatic Airjet & Vacuum Cleaning Machine is ideal machine for the cleaning of Plastic, HDPE & PET bottles uses in pharmaceutical industry.
The Airjet and Vacuum Cleaning Machine by Adinath International is a robust solution for cleaning pharmaceutical containers. The machine is ideal for cleaning glass, plastic, and other containers. Its advanced mechanism ensures thorough cleaning. Hence, its indispensable for industries demanding high levels of cleanliness.
Superior Design and Build Quality
The Airjet and Vacuum Cleaning Machine is built on a sturdy, compact frame, ensuring long-term durability and consistent performance. Its components, made from SS 316L stainless steel, ensure compatibility with pharmaceutical-grade materials and cleaning standards. The enclosed structure prevents external contamination and promotes hygienic operations.
This machine uses a rotary or linear cleaning mechanism to deliver uniform results. Its modular design enables easy maintenance, reducing downtime during servicing. With an ergonomic design, it occupies minimal space while delivering maximum productivity.
Dual Cleaning Mechanism
The Airjet and Vacuum Cleaning Machine features a dual-action cleaning system combining high-pressure air and vacuum suction. This system ensures internal and external surfaces of containers are meticulously cleaned. The process involves:
- Compressed Air Jets: Dislodge dust particles, debris, and contaminants from hard-to-reach areas.
- Vacuum Suction: Removes dislodged particles, ensuring no residue remains in the containers.
This combined mechanism is highly effective for cleaning vials, bottles, ampoules, and jars. The process eliminates the need for manual cleaning, improving efficiency and maintaining consistency.
High-Speed Operations
Capable of handling up to 120 containers per minute, the Airjet and Vacuum Cleaning Machine is suitable for high-volume production facilities. Its advanced gripping system securely holds containers during the cleaning cycle, minimizing breakage. The synchronized infeed and outfeed conveyors ensure smooth transitions between processes, further improving productivity.
Applications in Diverse Industries
The Airjet and Vacuum Cleaning Machine serves multiple industries, including pharmaceuticals, cosmetics, and food and beverage. Its ability to clean containers of varying sizes and materials makes it versatile for numerous applications. It is particularly suitable for:
- Vials and ampoules used in injectable formulations.
- Plastic and glass bottles for liquid medicines or syrups.
- Jars used for creams, ointments, or powders.
Ease of Operation
The Airjet and Vacuum Cleaning Machine serves multiple industries, including pharmaceuticals, cosmetics, and food and beverage. Its ability to clean containers of varying sizes and materials makes it versatile for numerous applications. It is particularly suitable for:
The machine is designed with user-friendly features, including an intuitive control panel. Operators can easily monitor and adjust settings to meet specific production requirements. Alarms and indicators alert users to operational issues, ensuring smooth and uninterrupted workflows.
The machine’s low noise and vibration levels provide a comfortable working environment, enhancing operator productivity.
Salient Features of Airjet & Vacuum Cleaning Machine
Process Operation of Airjet & Vacuum Cleaning Machine
This machine works on a principle of back pressure of Bottle which will be fed by the unscrambler to reach separator assembly, which transfer the Bottle on conveyor belt and pushes bottle to the cleaning section one after another. Machine consists of two inverters and one cleaning section. Bottle will be pushed by rotating separator towards the infeed inverter, which makes the Bottle in the wrong direction and push it to cleaning section through back pressure of other Bottle.
Technical Specification of Airjet & Vacuum Cleaning Machine
Model | AVCM 4 | AVCM 8 |
Input Specification | 10ml to 1000ml bottles | 10ml to 1000ml bottles |
Production Output | Up to 50 bottles/minute | Up to 100 bottles/minute |
Power Supply | 1 H.P. | 2 H.P. |
Electrical Supply | 440 volts, 3 phase, 50 hertz | 440 volts, 3 phase, 50 hertz |
Optional Accessories | Air Filter & Regulator | Air Filter & Regulator |
Bottle Inspection Station | Bottle Inspection Station | |
Bottle Loading Platform | Bottle Loading Platform | |
Change Parts | Nozzles and Mouth holder | Nozzles and Mouth holder |
Conveyor Height | 875mm to 950mm adjustable | 875mm to 950mm adjustable |
Overall Dimension | 1500mm (L) x 850mm (W) x 1300mm (H) approx. | 2000mm (L) x 850mm (W) x 1300mm (H) approx. |
Compressed Air | 100CFM | 100CFM |
Net Weight | 350 kgs. approx. | 450 kgs. approx. |
Gross Weight | 500 kgs. approx. | 650 kgs. approx. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
Technical Highlights
The Airjet and Vacuum Cleaning Machine comes with the following specifications:
- Container Range: Compatible with 5 ml to 1,000 ml containers.
- Capacity: Up to 7,200 containers per hour.
- Power Requirements: 2 HP.
- Compressed Air Pressure: 4-6 kg/cm².
- Vacuum Requirement: 450 mmHg.
Seamless Integration with Production Lines
The Airjet and Vacuum Cleaning Machine integrates seamlessly with other production line equipment, including filling and sealing machines. Its synchronized operation reduces bottlenecks, streamlining overall production.
In a nutshell, the Airjet and Vacuum Cleaning Machine by Adinath International exemplifies advanced cleaning technology for modern manufacturing needs. Its dual cleaning mechanism ensures thorough removal of contaminants, while its robust construction guarantees long-lasting performance.