• Automatic Vial Labeling Machine

Description

Quite commonly uses in the pharmaceutical and cosmetic industry, our automatic vial labeling machines are extremely easy to deal with. It not only increased output, but also reduces the need of more manpower. This automatic vial labeler simplifies the entire labeling operation and enhances production line speed by quite a significant margin. One of the prime reasons our vial labeling machine is a common place in cosmetic and pharmaceutical industry is reduced errors.

As a prime automatic vial labeling machine manufacturer, we offer a whole suite of automatic vial labeling machines that take your production output a notch higher.

Adinath’s Automatic Vial Labeling Machine is an advanced labeling system built for high-speed production environments. It ensures accurate placement of self-adhesive labels on vials of different sizes. The machine is widely used in pharmaceutical, biotech, and chemical industries, where precise labeling is necessary for product identification and compliance.

Ensuring GMP Compliance

The automatic vial labeling machine adheres to Good Manufacturing Practice (GMP) standards, making it suitable for regulated industries. Every component in direct contact with vials is made from stainless steel, guaranteeing hygiene, durability, and resistance to corrosion. The machine design allows for easy cleaning, reducing contamination risks in sterile environments.

Fast and Accurate Labeling

With a labeling speed of up to 200 vials per minute, the automatic vial labeling machine streamlines production without compromising accuracy. It integrates advanced sensor technology, ensuring labels are correctly placed without misalignment. This precision helps minimize material waste while maintaining high efficiency.

Intelligent Control System

The machine is equipped with a programmable logic controller (PLC) for real-time monitoring and control. The automatic vial labeling machine features a touchscreen control panel, allowing operators to adjust speed, batch numbers, and label positioning with ease. It also includes automated error detection, preventing label mismatches and production slowdowns.

Synchronized Conveyor and Labeling Mechanism

A servo-driven conveyor system ensures smooth vial movement throughout the labeling process. The automatic vial labeling machine synchronizes the conveyor with label dispensing, ensuring labels are applied at the right position every time. Adjustable guides accommodate different vial diameters without the need for frequent manual adjustments.

Spring-Loaded Label Rollers for Secure Adhesion

The machine includes spring-loaded rollers that provide controlled pressure, ensuring firm label adhesion. This prevents issues like wrinkles, air bubbles, or label misplacement. Whether using standard or transparent labels, the system applies them uniformly for a professional finish.

Adjustable Speed and Batch Monitoring

The automatic vial labeling machine comes with a variable speed drive, allowing users to adjust labeling speeds based on batch size. An integrated digital counter keeps track of labeled vials in real time, providing production insights for efficiency tracking.

Built-in Safety and Error Prevention

To prevent production errors, the machine includes an automatic stop function that halts operation if it detects missing labels or vials. This feature ensures labeling consistency and reduces material wastage.

Features of Vial Labeling Machine

  • Compact model with cGMP compliance.
  • Suitable for 2ml to 250ml vial sizes.
  • Apt for Normal Paper Labels, Transparent Plastic Labels as well as BOPP Labels.
  • Optional Printing Device attachment facility.
  • Option of adding Missing Label Sensor.
  • Option of high end feature such as Camera based Vision System to check printing and barcode.
  • No Label Data Input/retrievals require for any Label Size.
  • HMI based Touch Screen control panel.
  • Different label size working without extra change parts set.
  • Speed variation pot inbuilt in control system.
  • Synchronized speed of Label Dispensing, Product Feeding and Pressing Device.
  • Easy to clean and less maintenance system.
  • User Friendly Label Placing Adjustments.
  • Online Inkjet and Contact Coding System can be attached.
  • Suitable for Partial, Full Wrap Around and Overlap Labeling.
  • Variable AC Frequency Drive for speed adjustment.
  • Machine cover made from high quality Stainless Steel 304.

Working Principle of Automatic Vial Labeling Machine

The machine features an in-feed table on which to be labeled vials are loaded. These are now transferred to the machine’s conveyor and due to a linear motion mechanism these vials arrive at the labeling station where they are perfectly positioned and even the spacing between them are taken care of.  Owing to a mechanizing rolling spacing device in place, you can achieve perfect spacing between two vials. An electronic product sensor perfectly senses the container and applies the label from a self-adhesive label roll the automatic vial labeling machine comes equipped with.

If you need to have your batch information printing unit addressed as well, you can choose to go for a batch printing device along with the line. Once the sensed container is through the labeling point for wrap-around operation, it has to proceed to the rubber pressing belt with a stationary rubber pad for immaculate label fixing. Here choosing to have an optional camera based vision inspection system can help you inspect the quality of barcode and printing in a much better way. Transferring vials is also a breeze with our automatic vial labeling machine as you can have a customized collection tray in place for the vial collection at the exit.

Technical Highlights

  • Labeling Speed: Up to 200 vials per minute
  • Vial Compatibility: 2ml to 250ml
  • Label Width: 10mm to 90mm
  • Power Supply: 220V / 440V, 50Hz, 3-Phase System
  • Optional Features: Online Printing System, Transparent Label Sensor, Safety Covering 

Application Areas

The automatic vial labeling machine is used for:

  • Ensuring regulatory compliance with accurate label placement on vials.
  • Identifying research samples and production batches with precision.
  • Labeling vials containing hazardous or laboratory substances.

In a liner, Adinath’s automatic vial labeling machine offers speed, precision, and reliability. It’s suitable for industries requiring efficient vial labeling. It reduces manual intervention, ensures compliance, and optimizes production workflows. For more details, drop an inquiry.

Technical Specification of Vial Sticker Labeling Machine

Model AVSL 80 AVSL 150 AVSL 250
Vial Sizes 2ml to 250ml 2ml to 250ml 2ml to 250ml
Speed Up to 60 Labels per minute depending on container and label characteristics Up to 120 Labels per minute depending on container and label characteristics Up to 200 Labels per minute depending on container and label characteristics
Label Height 8mm to 90mm 8mm to 90mm 8mm to 90mm
Label Length 12mm min. 12mm min. 12mm min.
Label Roll Dia. 400mm 400mm 400mm
Label Roll Core Dia. 75 / 76mm 75 / 76mm 75 / 76mm
Gap Between two Labels 3mm approx. 3mm approx. 3mm approx.
Power Load 1 H. P. 1.5 H. P. 3 H. P.
Power Voltage 220 VAC Single Phase Power Supply (50/60 Hz) 220 VAC Single Phase Power Supply (50/60 Hz) 220 VAC Single Phase Power Supply (50/60 Hz)
Product Feeding Belt height 850mm to 950mm adjustable 850mm to 950mm adjustable 850mm to 950mm adjustable
Machine footprint 1500mm(L) X 1200mm(W) X 1100mm (H) approx. 2000mm(L) X 1350mm(W) X 1100mm (H) approx. 2500mm(L) X 1350mm(W) X 1100mm (H) approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.