Description

Sterile Liquid Filling Machine is made in pleasing matt finished stainless steel materials. The basic unit consists of turntable, Stainless Steel Stat conveyor belt, unique eccentric pre-gassing, filling and post-gassing. Highly efficient and precision built Stainless Steel 316L Syringes, non- toxic synthetic rubber tubing and easy reach compact panel.

The minimal distance between filling and stoppering units reduces the risk of contamination. The machines are designed for operation in a sterile area and for use under laminar flow protection. The un-scrambler itself has been redesigned to eliminate dead ends and difficult-to-clean spots.

Salient Features of Sterile Liquid Filling Machine

  • Suitable for the filling Volume of 2ml to 250ml.

  • Piston pump/Peristaltic pump aseptic filling.

  • Filling accuracy of ±1%.

  • No cross contamination.

  • Easy to validate filling system for small/large batch production.

  • All Contact Parts Made from Stainless Steel 316L & framework by Stainless Steel 304.

  • Variable A.C. frequency drive for speed adjustment.

  • Digital Vial Counter for counting production output.

  • In-feed Turn Table/ Unscrambler for automatic feeding of objects.

  • On-line Mechanism.

  • “No Vial – No Filling” System.

  • “No Vial – Machine Stop” System.

  • IQ/OQ documentation can be provided.

  • PLC system with Graphical User Interface. (Optional)

Process Operation of Sterile Liquid Filling Machine

Bottles are feed on to in-built Infeed turn table, from where it delivered to SS conveyor belt. Conveyor belt transport bottles to filling station. Filling station has Pneumatic bottle stopper for exact bottle neck centering of bottles during filling operation.

Nozzle goes upwards slowly from the bottom level of bottle towards neck during filling to minimize forming adjustable nozzle is reciprocating according to filling dose

The dosing block with a hexagonal bolt, this means different fill size can be set easily within minimum use of time.

After liquid filling bottles are delivered to capping/labeling machine conveyor for further operations.

Technical Specification of Sterile Liquid Filling Machine

Model ALVF-40 ALVF-80 ALVF-120 ALVF – 250
Filling Heads Two Four Eight Twelve
Production Rate Up to 40 Vials/Minute Up to 80 Vials/Minute Up to 150 Vials/Minute Up to 250 Vials/Minute
Input Specification
Vial Diameter 15mm to 70mm 15mm to 70mm 15mm to 70mm 15mm to 70mm
Vial Height 25mm to 140mm 25mm to 140mm 25mm to 140mm 25mm to 140mm
Filling Precision ±1% ±1% ±1% ±1%
Power Required 1 H.P. 1.5 H.P. 2 H.P. 2 H.P.
Electrical Characteristics 440 Volts, 3 Phase, 50 Hertz 440 Volts, 3 Phase, 50 Hertz 440 Volts, 3 Phase, 50 Hertz 440 Volts, 3 Phase, 50 Hertz
Overall Dimension 2050mm (L) x 850mm (W) x 1700mm (H) 2200mm (L) x 850mm (W) x 1700mm (H) 3000mm (L) x 945mm (W) x 1700mm (H) 3500mm (L) x 945mm (W) x 1700mm (H)

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

FAQ of Sterile Liquid Filling Machine

The machine is suitable for filling volumes ranging from 2 ml to 250 ml.

It uses piston pump or peristaltic pump systems for aseptic filling operations.

The machine offers a filling precision (accuracy) of ±1%.

All contact parts are made from Stainless Steel 316L, while the framework is constructed from Stainless Steel 304.

Key features include “No Vial – No Filling” system, “No Vial – Machine Stop” system, no cross-contamination design, minimal distance between filling and stoppering units to reduce contamination risk, and a redesigned unscrambler that eliminates dead ends and hard-to-clean spots. The machines are designed for sterile area operation under laminar flow protection.

Bottles/vials are fed onto the in-built infeed turntable and transferred via SS conveyor belt to the filling station. A pneumatic bottle stopper ensures exact neck centering. The nozzle rises slowly from the bottom of the bottle toward the neck during filling to minimize foaming, with adjustable reciprocating nozzles based on dose. After filling, bottles move to capping or labeling conveyors for further processing. Different fill sizes can be set quickly via the dosing block with hexagonal bolt.

Available models include:

  • ALVF-40: 2 filling heads, up to 40 vials/minute
  • ALVF-80: 4 filling heads, up to 80 vials/minute
  • ALVF-120: 8 filling heads, up to 150 vials/minute
  • ALVF-250: 12 filling heads, up to 250 vials/minute

Vial diameter: 15 mm to 70 mm Vial height: 25 mm to 140 mm (Applicable across all models)

Power required ranges from 1 H.P. to 2 H.P. depending on the model, with electrical characteristics of 440 Volts, 3 Phase, 50 Hertz (adjustable to customer’s domestic voltage). Optional features include PLC system with Graphical User Interface, variable A.C. frequency drive for speed adjustment, digital vial counter, IQ/OQ documentation, and easy validation for small or large batch production.