• Six Head Ampoule Filling Machine
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Description

Precisely fabricated Six Head Ampoule Filling and Sealing Machine built on sturdy structure and slant travel mechanism. Contact surface areas of injectable liquid made from SS 316L material to obtain GMP compatibility. Machine having six filling nozzles for liquid with utmost precise filling operations. Beside these six nozzles for pre nitrogen and six nozzles for post nitrogen provided for nitrogen flushing before and after filling operations.

Six head ampoule filler and sealer dispense 0.5ml to 10ml volume in single dosing operations. Machine is made for open mouth ampoules and we also having another model which can cater closed mouth ampoules. We have different types of filling mechanism options in which piston pump filling, servo driven filling and peristaltic pump filling is most common choices. Sealing unit is inbuilt in the machine and provide two stage sealing operations. In stage one pre heating performed to dry any droplet present on inner surface of ampoule during filling procedure. In stage two sealing operation performed by LPG & oxygen gas through clippers. Rollers provided to rotate the ampoules in order to deliver 360 degree flame onto ampoule glass.

Ampoule filler and sealer uses to fill different type of injectable liquids with utmost precision. Transportation of ampoule happen through slant movement of rack. During rack movement transfer, nitrogen purging, filling, pre heating and sealing operations performed. Interestingly if no ampoule presents at filling unit then no liquid will discharge from filling needles.

As a leading six head ampoule filling machine manufacturer we provide sturdy & easy to use machines which has less maintenance required. Adinath International is counted among leading ampoule filling machine exporter in India.

Salient Features of Six Head Ampoule Filling Machine

  • Compact cGMP model.

  • Higher output up to 9000 Ampoules per hour.

  • All contact parts made from High Quality Stainless Steel 316L & Non-contact parts made from Stainless Steel 304.

  • Minimum change over parts from 1ml to 10ml ampoule size.

  • “No Ampoule – No Filling” system.

  • Ampoule neck centering during gas flushing and filling operations.

  • Possibility of nitrogen gas flushing before, during and after filling.

  • Full accessibility allows easy maintenance.

  • Machine equipped with pre-warming station.

  • Flow Meters for regulating flames easily.

  • Minimum change over time, little maintenance, easy cleaning.

Process Operation of Six Head Ampoule Filling Machine

Empty washed & sterilized ampoules loaded onto infeed hopper of the machine. From where it has been received to receiving rack through starwheel/cassette. The moving rack which moves horizontally collect six ampoules from the receiving rack and transfer the ampoule to the machine in left to right in an inclined position. During ampoule movement Pre-gassing, Filling, Post Gassing, Pre-heating & Sealing Station perform filling and sealing operations. At the end duly filled and sealed ampoules get collected automatically onto collection tray of the machine.

Technical Specification of Six Head Ampoule Filler

Model Name AFS-6
Production Speed Up to 150 ampules/minute
Ampoule Sizes 1 ml to 10 ml
Filling Error ± 1%
Sealing Gas LPG and Oxygen (O₂)
Nitrogen Gas Pre & Post Nitrogen
Power Load 2 H. P.
Power Voltage 230 Volts, Single Phase, 50 Hertz
Contact Parts Made from Stainless Steel 316L
Non-Contact Parts Made from Stainless Steel 304
Machine Size 2000mm (L) x 1400mm (W) x 1100mm (H) approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

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