• Pre Filled Syringe Filling Stoppering Machine
  • Pre Filled Syringe Filling Stoppering Machine Manufacturers & Suppliers

Description

Automatic Prefilled Syringe Filling Machine is suitable for the filling prefilled syringe uses in pharma applications. Machine is compact and provides higher production output. Machine is suitable for application in pharmaceuticals, biotech and Biopharmaceutical industry.

Salient Features of Pre Filled Syringe Filling Stoppering Machine

  • Compact GMP Model.

  • Higher filling accuracy of ±1% in single dosing.

  • PLC operated elegant and easy control panel for total control on operation.

  • Rigid vibration free construction for trouble free performance.

  • Stainless Steel elegantly matt finished body.

  • Minimum change overtime, from one size to another Syringe or fill size.

  • All the contact parts made from Stainless Steel 316 material.

  • Machine is a Compact, elegant and matt finished made with SS 304.

  • Stainless Steel 316 Vacuum Chamber.

  • Elegant and easy control panel for total control on operation.

  • Minimum change overtime, from one size to another container.

  • IQ/OQ documentation can be provided.

  • Inbuilt Laminar Air Flow can be offered for sterile class 100 filling.

  • Sampling and Rejection system can be provided on demand.

  • PLC system with Graphical User Interface can be offered.

  • Pneumatic controlled Stoppering head.

Process Operation of Pre Filled Syringe Filling Stoppering Machine

Syringes loaded on Stainless Steel in-feed hopper. Prefilled syringe tray can directly loaded on to the machine. Syringes move from infeed station to the filling station filling is done by electronic pump. After desired volume filling syringe transfer on stoppering station stoppering is done on well designed manner. Duly filled & stoppered syringes delivered on outfeed collection tray without hand touch.

Technical Specification of Pre Filled Syringe Filling Stoppering Machine

Model PFSM – 40
No. of Filling Syringes Two
Tray Holes 10 rows x 10 nos. = 100 holes
Filling Volume 0.5ml to 5ml
Production Output Up to 1440 syringes/hour
Filling Accuracy ± 1%
Utility Purified Air and Nitrogen
Electrical Characteristics 230 Volts, Single Phase, 50 Hertz, 4 Wire System
Contact Parts Made from Stainless Steel 316L
Non-Contact Parts Made from Stainless Steel 304
Overall Dimension 1300mm (L) x 600mm (W) x 1200mm (H) approx.
Net Weight 250 kgs. approx.
Gross Weight 375 kgs. approx.
Change Parts – Filling Unit Filling Syringes for 5ml – 10ml (If required)
Change Parts – Stoppering Unit
  1. Plunger Pressing Pin Head Plate (SS 316)
  2. SS 316 Plunger Plate

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

FAQ of Pre Filled Syringe Filling Stoppering Machine

Key features include a compact GMP model, filling accuracy of ±1% in single dosing, PLC-operated control panel, rigid vibration-free construction, stainless steel 316 contact parts, SS 304 body, minimum changeover time, IQ/OQ documentation option, optional inbuilt laminar air flow for sterile Class 100 filling, sampling/rejection system, and pneumatic controlled stoppering head.

Syringes are loaded onto a stainless steel in-feed hopper (or prefilled syringe trays can be loaded directly). They move to the filling station where filling is done by an electronic pump. After filling, syringes transfer to the stoppering station for stoppering, and the filled & stoppered syringes are delivered to the outfeed collection tray without hand contact.

The machine can achieve a production output of up to 1440 syringes per hour.

It supports a filling volume of 0.5 ml to 5 ml (with optional change parts available for 5 ml – 10 ml if required).

The machine provides higher filling accuracy of ±1% in single dosing.

Contact parts are made from Stainless Steel 316L, while non-contact parts are made from Stainless Steel 304. The machine also features a Stainless Steel 316 vacuum chamber and an elegantly matt-finished SS 304 body.

Approximate overall dimensions are 1300 mm (L) × 600 mm (W) × 1200 mm (H). Net weight is about 250 kg and gross weight is about 375 kg.

It requires purified air and nitrogen. Electrical characteristics are 230 Volts, Single Phase, 50 Hertz, 4 Wire System (power voltage can be adjusted as per customer’s domestic requirements).

Yes. Options include IQ/OQ documentation, inbuilt Laminar Air Flow for sterile Class 100 filling, sampling and rejection system, PLC system with Graphical User Interface, and change parts for different syringe/fill sizes. Minimum changeover time is a standard feature.