• onion skin tube filler sealer

Description

Onion Skin Tube Filler built on principle of slant travel of tubes while filling and sealing, to take care of vide variation of tube neck dimensions & thicknesses of available standard tubes. The Filling unit built on Stainless Steel Square pipe frame and totally encompassed with Stainless Steel coverings, in pleasing matt finish. Further, the large opening available at the bottom side for ease of absolute cleaning. The pendant type electrical control panel is lifted from machine for ease of operation and safety.

Salient Features of Onion Skin Tube Filler Sealer

  • Compact model.

  • All contact parts made from high quality Stainless Steel 316 & other Non-contact parts made from Stainless Steel 304.

  • “No Tube – No Filling” system.

  • Tube neck centering during gas flushing and filling operations.

  • Possibility of nitrogen gas flushing before, during and after filling.

  • Full accessibility allows easy maintenance.

  • Machine equipped with pre-warming station.

  • Minimum change over time, little maintenance & easy cleaning.

Process Operation of Onion Skin Tube Filler Sealer

The sterilized tube tray directly loaded in to slant hopper of the unit. The Synchronized star wheel delivers tubes, one by one on moving eccentric tube rack in single. During the stoppage of rack sequentially pre-gassing, filling, post gassing, pre heating and final sealing is achieved.

Technical Specification of Onion Skin Tube Filler Sealer

Model ATFM-S ATFM-D
Production output Up to 30 tubes per minute Up to 50 tubes per minute
Number of filling heads Single Double
Number of filling stations Eight Eight
Fill Volume 5ml to 100ml (with the help of interchangeable syringe & cups) 5ml to 50ml (with the help of interchangeable syringe & cups)
Tube Size Diameter 12mm to 25mm 12mm to 25mm
Tube Size Length 50mm to 200mm 50mm to 200mm
Power Consumption 1.5 H.P. 3 H.P.
Electrical Characteristics 440 Volts, 3 Phase, 50 hertz, four wire system 440 Volts, 3 Phase, 50 hertz, four wire system
Overall Dimension 1200mm (L) x 800mm (W) x 1800mm (H) approx. 1350mm (L) x 950mm (W) x 1800mm (H) approx.
Net Weight 350 Kgs. approx. 450 Kgs. approx.
Gross Weight 550 Kgs. approx. 650 Kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

FAQ of Onion Skin Tube Filler Sealer

The machine is built on the principle of slant travel of tubes during filling and sealing. This design, combined with tube neck centering during gas flushing and filling, reliably processes standard tubes with differing neck dimensions and thicknesses.

All product-contact parts are manufactured from high-quality Stainless Steel 316. Non-contact parts are made from Stainless Steel 304. The machine features a stainless-steel square-pipe frame fully enclosed with stainless-steel coverings in a matt finish.

Yes. It is equipped with a “No Tube – No Filling” system that prevents product discharge when a tube is absent, reducing waste and ensuring process safety.

Yes. The machine allows nitrogen gas flushing before, during, and after filling. Tube neck centering is maintained throughout the gas-flushing and filling operations.

Sterilized tubes are loaded from a tray into the slant hopper. A synchronized star wheel delivers tubes one by one onto a moving eccentric tube rack. While the rack is stationary, the sequence of pre-gassing, filling, post-gassing, pre-heating, and final sealing is performed.

Two models are offered:

  • ATFM-S (single filling head) – up to 30 tubes per minute
  • ATFM-D (double filling heads) – up to 50 tubes per minute

Both models have eight filling stations.

Fill volume ranges from 5 ml to 100 ml (ATFM-S) or 5 ml to 50 ml (ATFM-D) using interchangeable syringes and cups. Compatible tube diameters are 12 mm to 25 mm and lengths are 50 mm to 200 mm.

The machine is compact, offers full accessibility, has a large bottom opening for thorough cleaning, includes a pre-warming station, and features a pendant-type electrical control panel mounted away from the machine for operator convenience and safety. Changeover time is minimal and routine maintenance is straightforward.

Both models operate on 440 V, 3-phase, 50 Hz, four-wire supply (voltage can be adjusted to local requirements).

  • ATFM-S: 1.5 HP, approx. 1200 × 800 × 1800 mm, net weight ~350 kg
  • ATFM-D: 3 HP, approx. 1350 × 950 × 1800 mm, net weight ~450 kg

(Technical improvements and modifications are reserved by the manufacturer.)