• Onion Skin Ampoule Filling Machine
  • Onion Skin Ampoule Filling Machine
  • Onion Skin Ampoule Filling Machine

Description

Onion Skin Ampoule Filling Machine built on principle of slant travel of ampoules while filling and sealing, to take care of vide variation of ampoule neck dimensions & thicknesses of available standard ampoules.

The Filling unit built on Stainless Steel Square pipe frame and totally encompassed with Stainless Steel coverings, in pleasing matt finish. Further, the large opening available at the bottom side for ease of absolute cleaning.

The pendant type electrical control panel is lifted from machine for ease of operation and safety.

Salient Features of Onion Skin Ampoule Filling Machine

  • Compact model.

  • All contact parts made from high quality Stainless Steel 316 & other Non-contact parts made from Stainless Steel 304.

  • “No Ampoule – No Filling” system.

  • Ampoule neck centering during gas flushing and filling operations.

  • Possibility of nitrogen gas flushing before, during and after filling.

  • Full accessibility allows easy maintenance.

  • Machine equipped with pre-warming station.

  • Minimum change over time, little maintenance & easy cleaning.

Process Operation of Onion Skin Ampoule Filling Machine

The sterilized ampoule tray directly loaded in to slant hopper of the unit. The Synchronized star wheel delivers ampoules, one by one on moving eccentric ampoule rack in single.

During the stoppage of rack sequentially pre-gassing, filling, post gassing, pre heating and final sealing is achieved.

Technical Specification of Onion Skin Ampoule Filling Machine

Model AFS-1 AFS-2 AFS-4 AFS-8
No. of Head Single Two Four Eight
Syringes One Double Four Eight
Ampoule Sizes 1 ml to 30 ml 1 ml to 30 ml 1 ml to 20 ml 1 ml to 20 ml
Filling Speed Up to 25 ampoules/minute Up to 50 ampoules/minute Up to 100 ampoules/minute Up to 200 ampoules/minute
Filling Precison ± 1% ± 1% ± 1% ± 1%
Filling Pump Piston Pump Piston Pump Piston Pump Piston Pump
Burner Gas LPG & Oxygen (O₂) LPG & Oxygen (O₂) LPG & Oxygen (O₂) LPG & Oxygen (O₂)
Nitrogen Arranegment Before & After Filling Before & After Filling Before & After Filling Before & After Filling
Number of Fill Nozzles One Two Four Eight
Number of Nitrogen Nozzles Two Four Eight Sixteen
Number of Sealing Burners Two Four Eight Sixteen
Power Required 0.5 H.P. 1 H.P. 1 H.P. 2 H.P.
Power Voltage 230 Volts, Single Phase, 50 Hertz, 4 Wire System 230 Volts, Single Phase, 50 Hertz, 4 Wire System 230 Volts, Single Phase, 50 Hertz, 4 Wire System 230 Volts, Single Phase, 50 Hertz, 4 Wire System
Contact Parts Made from Stainless Steel 316L Made from Stainless Steel 316L Made from Stainless Steel 316L Made from Stainless Steel 316L
Overall Dimension 915mm (L) x 610mm (W) x 965mm (H) approx. 915mm (L) x 760mm (W) x 965mm (H) approx. 1200mm (L) x 1070mm (W) x 965mm (H) approx. 2200mm (L) x 1400mm (W) x 1100mm (H) approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

FAQ of Onion Skin Ampoule Filling Machine

Key features include a compact design, “No Ampoule – No Filling” system, ampoule neck centering during gas flushing and filling, nitrogen gas flushing before/during/after filling, pre-warming station, full accessibility for easy maintenance, and minimum changeover time. All contact parts are made from high-quality Stainless Steel 316L.

Sterilized ampoules are loaded into the slant hopper. A synchronized star wheel delivers them one by one onto a moving eccentric ampoule rack. During rack stoppages, the machine performs pre-gassing, filling, post-gassing, pre-heating, and final sealing sequentially.

The machine supports ampoules from 1 ml to 30 ml (depending on the model).

  • AFS-1: Up to 25 ampoules/minute
  • AFS-2: Up to 50 ampoules/minute
  • AFS-4: Up to 100 ampoules/minute
  • AFS-8: Up to 200 ampoules/minute

Adinath offers four models: AFS-1 (Single Head), AFS-2 (Two Head), AFS-4 (Four Head), and AFS-8 (Eight Head). They differ mainly in the number of heads, syringes, nozzles, filling speed, and overall dimensions.

All product contact parts are made from Stainless Steel 316L. Non-contact parts use Stainless Steel 304. The machine features a Stainless Steel square pipe frame with matt finish coverings and easy-cleaning access from the bottom.

Yes. It allows nitrogen gas flushing before, during, and after filling to protect sensitive liquids. It also includes dedicated nitrogen nozzles (2 to 16 depending on the model).

The machine requires 230 Volts, Single Phase, 50 Hertz, 4 Wire System (adjustable for local voltage). Power ranges from 0.5 H.P. (AFS-1) to 2 H.P. (AFS-8). It uses LPG & Oxygen (O₂) for sealing burners.

The machine is designed for easy maintenance with full accessibility, a pendant-type control panel for safety, large bottom openings for cleaning, and minimum changeover time. It requires little maintenance overall.

It achieves a filling precision of ±1% using a Piston Pump system. The machine is suitable for high-precision liquid filling in pharmaceutical production.