• Lab Scale Single Head Ampoule Filling & Sealing Machine
  • Lab Scale Single Head Ampoule Filling & Sealing Machine
  • Lab Scale Single Head Ampoule Filling Sealing Machine

Description

Lab Scale Ampoule Filling & Sealing Machine is suitable for the filling & sealing of glass ampoules. Machine equipped with automatic ampoule feeding, filling and sealing station to complete the automatic filling & sealing of injectable glass ampoules. This Lab Scale Single Head Ampoule Filling & Sealing Machine is widely uses in small scale injectable organizations, R&D laboratory, Universities and other parenteral productions. Apart from the pharmaceutical this machine also uses in the cosmetic industry.

Salient Features of Lab Scale Single Head Ampoule Filling & Sealing Machine

  • Compact cGMP model.

  • Production output up to 1800 ampoules/hour.

  • All contact parts made from high quality Stainless Steel 316 & other Non-contact parts made from Stainless Steel 304.

  • Suitable to fill 1ml to 20ml ampoule size and minimum change over parts from one size to another.

  • “No Ampoule – No Filling” system.

  • Ampoule neck centering during gas flushing and filling operations.

  • Possibility of nitrogen gas flushing before, during and after filling.

  • Full accessibility allows easy maintenance.

  • Equipped with pre-warming station for perfect sealing operations.

  • Flow Meters for regulating flames easily.

  • Minimum change over time, little maintenance, easy cleaning.

Process Operation of Lab Scale Single Head Ampoule Filling & Sealing Machine

Empty washed & sterilized ampoules fed into in-feed hopper from the left hand side of the machine to receiving rack. The moving rack which moves horizontally collect one ampoule from the receiving rack and transfer the ampoule to the machine in left to right in an inclined position through pre-gassing. Pre-gassing, Filling, Post Gassing, Pre-heating & sealing stations completes filling & sealing operations. Filled & sealed ampoules are collected automatically in SS tray in upright position without hand touch.

The machine performs the following operations:

  • Ampoule feeding by in-feed hopper, cassettes and ampoule transfer into transport rack.
  • One ampoule advanced per machine stroke.
  • Centering of ampoules necks during pre-heating, post heating, gas flushing and liquid filling.
  • Rotation of ampoules neck in the pre- heating and heating station.
  • Elimination of burdened-off ampoule tips by clippers and ejection into a separate container.

Technical Specification of Lab Scale Single Head Ampoule Filling & Sealing Machine

Model AFS-30
Production Output Up to 25 ampules/minute
Ampoule Size 1ml to 30ml
Filling Accuracy ± 1%
Require Gas for Sealing LPG & Oxygen (O₂)
Nitrogen Flushing Pre & Post Nitrogen Flushing Available
Power Specification 0.5 H. P.
Electrical Characteristics 230 Volts, Single Phase, 50 Hertz
Contact Parts Made from Stainless Steel 316L
Non Contact Parts Made from Stainless Steel 304
Overall Dimension 915mm (L) x 610mm (W) x 965mm (H) approx.
Net Weight 150 Kgs. approx.
Gross Weight 225 Kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Lab Scale Single Head Ampoule Filling & Sealing Machine Videos

Ampoule filling and sealing machine AFS 30

Two Head Ampoule Filling and Sealing Machine 

Four Head Ampoule Filling and Sealing Machine 

Six Head Ampoule Filling and Sealing Machine 

Eight Head Ampoule Filling and Sealing Machine 

Ampoule Filling Machine With Laminar Air Flow System 

FAQ of Lab Scale Single Head Ampoule Filling & Sealing Machine

The machine offers a production output of up to 25 ampoules per minute (approximately 1,800 ampoules per hour), making it suitable for lab-scale and small-batch operations.

It can fill and seal ampoules ranging from 1ml to 30ml. Changeover parts are minimal when switching between different sizes.

All product contact parts are made from high-quality Stainless Steel 316L, while non-contact parts use Stainless Steel 304, ensuring compliance with cGMP standards and easy cleaning.

Yes. It features pre- and post-nitrogen flushing options to maintain product integrity by minimizing oxidation during the filling process.

Key features include a “No Ampoule – No Filling” system, precise ampoule neck centering during gas flushing and filling, pre-warming station for perfect sealing, and full accessibility for easy maintenance.

The machine requires LPG (Liquefied Petroleum Gas) and Oxygen (O₂) for flame sealing of the ampoules.

It operates on 0.5 H.P. with 230 Volts, Single Phase, 50 Hertz electrical supply. Power voltage can be customized as per customer requirements.

Washed and sterilized ampoules are fed via an in-feed hopper. The machine automatically performs pre-gassing, filling, post-gassing, pre-heating, and sealing. Sealed ampoules are collected upright in an SS tray without manual contact.

It is primarily used in pharmaceutical (small-scale injectable production and R&D), universities, and the cosmetic industry for sterile liquid filling and sealing applications.