• automatic syrup filling machine

Description

Automatic Syrup Filling Machine is compact, versatile and enclosed in stainless steel elegantly matt finish body. This unit works on volumetric principal and reciprocating self-centering device.

Salient Features of Automatic Syrup Filling Machine

  • Compact GMP model.

  • “No Bottle – No Filling” system, “No Bottle – Machine Stop” system.

  • All contact parts made of SS 316 material with easy removal system for Autoclaving/Sterilization/Cleaning.

  • Filling & Capping both operations on same platform hence saving of money, time & labor.

  • Machine construction in SS 304 material.

  • Diving Nozzle for Foam free filling.

  • Very High Fill Accuracy.

  • Automatic In-feed and Exit of Bottles.

  • Minimum Change Over time.

  • Unique Free Spinning Bottle Separator- No pneumatic operation.

  • Built-in Variable A.C. Variable Frequency Drive System.

Process Operation of Automatic Syrup Filling Machine

Bottles are feed on to in-built Infeed turn table, from where it delivered to SS conveyor belt. Conveyor belt transport bottles to filling station. Filling station has Pneumatic bottle stopper for exact bottle neck centering of bottles during filling operation.

Nozzle goes upwards slowly from the bottom level of bottle towards neck during filling to minimize forming adjustable nozzle is reciprocating according to filling dose

The dosing block with a hexagonal bolt, this means different fill size can be set easily within minimum use of time.

After liquid filling bottles are delivered to capping/labeling machine conveyor for further operations.

Technical Specification of Automatic Syrup Filling Machine

Model  AMBF 2 AMBF 4 AMBF 8
Production Output Up to 30 bottles/minute Up to 60 bottles/minute Up to 100 bottles/minute
No. of Filling Heads Two Four Eight
No. of Capping Heads Single Single Four
Bottle Diameter 25mm to 85mm* 25mm to 85mm* 25mm to 85mm*
Capping Type ROPP/ Screw ROPP/ Screw ROPP/ Screw
Cap Size 18mm to 55mm 18mm to 55mm 18mm to 55mm
Filling Range 15ml to 120ml or 30ml to 250ml* 15ml to 120ml or 30ml to 250ml* 15ml to 120ml or 30ml to 250ml*
Syringe Fill Range 15ml to 120ml,30ml to 250ml or 250ml to 500ml* 15ml to 120ml,30ml to 250ml or 250ml to 500ml* 15ml to 120ml,30ml to 250ml or 250ml to 500ml*
Accuracy +/- 1% Depending on Liquid with Single Dose +/- 1% Depending on Liquid with Single Dose +/- 1% Depending on Liquid with Single Dose
Electrical 440VAC 3 Phase / 220 VAC Single Phase Power Supply (50 Hz) 440VAC 3 Phase / 220 VAC Single Phase Power Supply (50 Hz) 440VAC 3 Phase / 220 VAC Single Phase Power Supply (50 Hz)
Power 2.5 H.P. 4 H.P. 5.5 H.P.
Conveyor Height 850 – 900 mm adjustable 850 – 900 mm adjustable 850 – 900 mm adjustable
Overall Dimension 2200 mm (L) X 950 mm (W) X 1550 mm (H) approx. 2600 mm (L) x 1250 mm (W) x 1550 mm(H) approx. 3500 mm (L) x 1250 mm (W) x 1550 mm(H) approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

FAQ of Automatic Syrup Filling Machine

Key features include a compact GMP model design, “No Bottle – No Filling” and “No Bottle – Machine Stop” systems, all contact parts made of SS 316 (easily removable for autoclaving/sterilization/cleaning), filling and capping on the same platform, SS 304 machine construction, diving nozzles for foam-free filling, high fill accuracy, automatic in-feed and exit of bottles, minimum changeover time, a unique free-spinning bottle separator (no pneumatic operation), and a built-in variable A.C. frequency drive system.

Bottles are fed onto an in-built infeed turntable and transferred to an SS conveyor belt, which moves them to the filling station. A pneumatic bottle stopper ensures exact neck centering. The nozzle rises slowly from the bottom of the bottle toward the neck during filling to minimize foaming, with adjustable reciprocating nozzles based on fill dose. Different fill sizes are set via a dosing block with a hexagonal bolt. Filled bottles then move to a capping or labeling conveyor.

  • AMBF 2: Up to 30 bottles/minute
  • AMBF 4: Up to 60 bottles/minute
  • AMBF 8: Up to 100 bottles/minute

Filling range is typically 15 ml to 120 ml or 30 ml to 250 ml (with syringe options up to 250–500 ml depending on configuration). Accuracy is ±1% depending on the liquid with a single dose.

It handles bottles with diameters from 25 mm to 85 mm. Cap sizes range from 18 mm to 55 mm, with ROPP or screw capping options. Number of filling heads: 2 (AMBF 2), 4 (AMBF 4), or 8 (AMBF 8); capping heads: single or four depending on the model.

Contact parts are made of SS 316 with an easy-removal system for autoclaving, sterilization, or cleaning. The machine body is constructed in SS 304 material, supporting GMP compliance and hygiene requirements for pharmaceutical or food applications.

It operates on 440 VAC 3-phase or 220 VAC single-phase power supply (50 Hz). Power ratings are 2.5 H.P. (AMBF 2), 4 H.P. (AMBF 4), and 5.5 H.P. (AMBF 8). Voltage can be adjusted to match customer requirements. Conveyor height is adjustable between 850–900 mm.

  • AMBF 2: 2200 mm (L) × 950 mm (W) × 1550 mm (H)
  • AMBF 4: 2600 mm (L) × 1250 mm (W) × 1550 mm (H)
  • AMBF 8: 3500 mm (L) × 1250 mm (W) × 1550 mm (H)

Yes. Filling and capping operations occur on the same platform, which helps save money, time, and labor. After filling, bottles are automatically transferred for further capping or labeling processes.