High Speed Vial Cap Sealing Machine

High Speed Vial Cap Sealing Machine is a sturdy machine that is manufactured with great precision. Designed for higher production output machine comes with eight head, ten head, twelve head and sixteen head options. Constructed in a stainless steel finish, this machine boasts of a mild steel frame structure with stainless steel enclosures or cladding. It is ideally suited for a variety of vial sizes and worth your investment if you are looking for a machine that automates your online operation for low production needs.

The machine has a conveyor belt with adjustable height to easily align it with other systems of the line. Owing to its low noise levels and energy-efficiency, vial sealing machine is quite commonly used in the pharmaceutical industry.

Adinath’s High Speed Vial Cap Sealing Machine ensures precise and efficient sealing of vial caps with advanced automation. Its built-in safety mechanisms help eliminate production errors. Designed for high-speed operations, this machine reduces manual intervention, making it ideal for pharmaceutical, chemical, and cosmetic manufacturing facilities

• Compact machine complies as per cGMP.
• “No Stopper on Vial – Machine Stop” system.
• “No Seal in Chute – equipment stop” feature.
• One motor synchronizes key operations of machine.
• Contact parts of main area made of Stainless Steel or other food grade materials.
• Spring loaded free spinning sealing assembly provide flexibility of variation in the container neck diameter.
• Differential Sealing Pressure adjustment option for variation in cap types.
• Speed control with Variable A.C. frequency drive.
• Produced vials counted with inbuilt digital counter.
• Photo sensing device stop machine automatically in the event of no aluminium cap in delivery chute. (optional)
• Clutch system provided to stop machine in case of odd diameter of vials hence avoiding vial breakage.
• Safety cabinet with doors provided for closed operation. (Optional)
• IQ/OQ/DQ documentation on demand.
• PLC system with Human Machine Interface can offer optionally.
• Laminar Air Flow can be offered optionally for sterile class 100 filling.

The machine follows current Good Manufacturing Practices (cGMP) to ensure adherence to safety and quality standards. These guidelines help maintain consistency and regulatory compliance.

Automatic Stop System for Missing Stoppers

Equipped with an automatic stop mechanism, the high-speed vial cap sealing machine halts operation when a vial lacks a stopper before sealing. This feature prevents improperly sealed vials from moving forward in the production line.

Synchronized Operations with Single Motor

A single motor synchronizes the conveyor, star wheels, and platform turret, ensuring seamless operation. This synchronization optimizes the sealing process, improving efficiency. Operators can adjust the speed using a control knob on the panel to match production demands.

Stainless Steel Construction for Durability and Hygiene

All machine components that come into direct contact with vials, aluminium caps, or the surrounding environment are made from stainless steel. This enhances durability, hygiene, and resistance to corrosion, making the machine easy to clean and maintain in line with GMP requirements.

Spring-Loaded Free-Spinning Sealing Rollers

The high-speed vial cap sealing machine incorporates spring-loaded, free-spinning sealing rollers to prevent damage to aluminium caps during the sealing process. These rollers also provide flexibility for slight variations in container neck diameter, ensuring a secure and uniform seal.

Adjustable Sealing Pressure

Sealing pressure can be adjusted based on the gauge and size of aluminium caps. This customization helps maintain product integrity by ensuring that each vial is sealed with the correct pressure.

Variable Speed Control

With an A.C. frequency drive, operators can regulate the sealing speed to align with production needs. Whether handling large batches at high speeds or delicate sealing operations at lower speeds, this feature provides the necessary flexibility.

Digital Counter for Sealed Vials

The high-speed vial cap sealing machine comes with an integrated digital counter that monitors the number of sealed vials in real-time. This feature enables operators to track production progress efficiently, ensuring that targets are met without disruptions.

Clutch Device for Overturned or Oversized Vials

The infeed worm and star wheel system of the high-speed vial cap sealing machine include a clutch mechanism. It automatically halts operation if an overturned or oversized vial is detected. This helps prevent damage, ensuring a safer and more reliable production process.

Our automatic vial sealing machine has a conveyor belt that moves the feed container to the star wheel. Now the star wheel sets the container below the sealing head for the indexing bit. Caps are picked by vials from the delivery chute of the cap feeding bowl of the machine. The body and neck of the container are placed below the rotating head of the machine. The sealing head of the machine performs threading and sealing with precision. Designed with stainless steel matt finish, the machine comprises of no container, no cap arrangement.

Adinath International is a leading eight head vial capping machine manufacturer in India with a substantial portfolio. For detailed information about vial capping machines offered by us, feel free to drop us a line.

• Model Options: Single Head, Four Head, Eight Head
• Production Rate:
• Single Head – Up to 50 vials per minute
• Four Head – Up to 100 vials per minute
• Eight Head – Up to 200 vials per minute
• Container Dimensions (Diameter / Height): 15mm to 80mm / 20mm to 180mm
• Cap Diameter: 13mm, 20mm, 28mm, 30mm, and 33mm (with change parts)
• Power Supply: Single Head – 0.5 H.P.| Four Head – 1 H.P.| Eight Head – 2 H.P.
• Electrical Characteristics: 440 Volts, 3 Phase, 50 Hertz, 4 Wire System
• Optional Accessories: Aluminum profile cabinet for full machine coverage|Chunk for flip-off seal| PLC with HMI

In summary, Adinath’s high-speed vial cap sealing machine enhances efficiency, reliability, and quality in production lines. For further details or inquiries, feel free to reach out.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.