• High Speed Automatic Vial Cap Sealing Machine
  • High Speed Automatic Vial Cap Sealing Machine
  • High Speed Automatic Vial Cap Sealing Machine
  • High Speed Automatic Vial Cap Sealing Machine

Description

High Speed Automatic Vial Cap Sealing Machine is suitable for flip-off cap sealing of injectable glass vials. This High Speed Fip-off Cap Sealing Machine is uses in the pharmaceutical, veterinary and biotech industry for performance & GMP demanding customers. Vial Cap Sealing Machine can be attached to Vial Filling Machine and Vial Labeling Machine in order to become part of complete system of Sterile Vial Filling Line. Vial Cap Sealing Machine can work either in production line or can work as independent machine separately. Machine suitable for applying Aluminum caps on different sizes of vials with the help of change parts.

Salient Features of High Speed Automatic Vial Cap Sealing Machine

  • A complete cGMP model.

  • “No Stopper on Vial Before Sealing – Machine Stop” system.

  • “No Seal in Chute – Machine stop” system.

  • Single motor synchronises conveyor, starwheels and platform turret and speed can be varied by the speed pot on operating panel.

  • Parts coming in contact with the vial / aluminium cap / exposed to the atmosphere are made out of stainless steel for good house keeping & GMP accordance.

  • Spring loaded free spinning sealing rollers eliminates any damage to aluminiumcaps and also allows greater flexibility of variation in the container neck diameter.

  • Sealing Pressure can be varied to suit different gauges and sizes of aluminium caps.

  • Variable A.C. frequency drive for speed adjustment.

  • Digital Counter for counting number of sealed vials.

  • Photo sensing device stop machine automatically in the event of no aluminium cap in delivery chute.

  • A Special clutch device is incorporated on the infeed worm and Starwheel system for stoppage of machine in the event, vial is over turned or over diameter.

  • Acrylic Cabinet with Aluminium Structure for Machine. (Optional)

  • Programmable Logic Control with GUI. (Optional)

Process Operation of High Speed Automatic Vial Cap Sealing Machine

Duly Stoppered vials are continuously fed from the convetor of filling machine to the flat conveyor belt of sealing machine and move further through infeed worm for correct spacing and transferred to the infeed starwheel. Aluminium caps kept in vibratory bowl automatically orient caps in right direction before entering the delivery chute. Vial during its rotation movement with infeed starwheel picks up aluminum seal from the retaining finger of delivery chute and correctly position on the vial before entering sealing turret. Vial now moves on the spring loaded sealing platform, where free spinning sealing rollers moves gradually inside to complete the sealing operation during rotational movement of sealing platform turret. Now sealed vials are transferred to exit starwheel pocket and further moves out on to the flat conveyor belt. Duly sealed vials are collected on out-feed collection tray.

Technical Specification of High Speed Automatic Vial Cap Sealing Machine

Model ACS-60 ACS-120 ACS-200
No. of Sealing Head Single Four Eight
Production Rate Up to 50 Vials/Minute Up to 100 Vials/Minute Up to 200 Vials/Minute
Container Diameter: 15mm to 80mm 15mm to 80mm 15mm to 80mm
Container Height: 20mm to 180mm 20mm to 180mm 20mm to 180mm
Cap Diameter: 13mm, 20mm, 28mm, 30mm & 33mm with the help of change parts. 13mm, 20mm, 28mm, 30mm & 33mm with the help of change parts. 13mm, 20mm, 28mm, 30mm & 33mm with the help of change parts.
Power Supply 0.5 H.P. 1 H.P. 2 H.P.
Electrical characteristics 440 Volts, 3 Phase, 50 Hertz, 4 Wire System 440 Volts, 3 Phase, 50 Hertz, 4 Wire System 440 Volts, 3 Phase, 50 Hertz, 4 Wire System
Optional Accessories Aluminum profile cabinet covering full machine Aluminum profile cabinet covering full machine Aluminum profile cabinet covering full machine
Chuck for flip-off seal Chuck for flip-off seal Chuck for flip-off seal
PLC with HMI PLC with HMI PLC with HMI
Overall Dimension 1300mm X 800mm (W) X 1800mm (H) approx. 1500mm (L) x 850mm (W) x 1800mm (H) approx. 2000mm (L) x 850mm (W) x 1800mm (H) approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

FAQ of High Speed Automatic Vial Cap Sealing Machine

Yes. It can operate independently or be integrated with a Vial Filling Machine and Vial Labeling Machine to form a complete sterile Vial Filling Line. Change parts allow it to handle different vial sizes.

Three models are offered:

  • ACS-60 (Single sealing head) – up to 50 vials/minute
  • ACS-120 (Four sealing heads) – up to 100 vials/minute
  • ACS-200 (Eight sealing heads) – up to 200 vials/minute

It accommodates vials with diameters of 15–80 mm and heights of 20–180 mm. Aluminum caps of 13 mm, 20 mm, 28 mm, 30 mm, and 33 mm can be sealed using appropriate change parts.

Important features include:

  • “No Stopper on Vial Before Sealing – Machine Stop” system
  • “No Seal in Chute – Machine Stop” system with photo-sensing
  • Spring-loaded free-spinning sealing rollers (to prevent damage to caps and allow flexibility in neck diameter)
  • Special clutch device that stops the machine if a vial is overturned or oversized
  • Stainless-steel contact parts for GMP compliance
  • Variable sealing pressure and AC frequency drive for speed control
  • Digital counter for sealed vials

Optional accessories include an aluminum-profile / acrylic cabinet covering the full machine, chuck for flip-off seals, and PLC with HMI/GUI. Power requirements are 0.5 HP (ACS-60), 1 HP (ACS-120), or 2 HP (ACS-200), operating on 440 V, 3-phase, 50 Hz, 4-wire supply (adjustable to customer voltage if needed).

Yes — Adinath International High Speed Automatic Vial Cap Sealing Machine complies to cGMP, MHRA, FDA and WHO-GMP standards, with optional CE marked equipment’s and 21 CFR Part 11 software compliance for the HMI/PLC. Machine contact parts having Stainless Steel 316L grade materials with validation documents having IQ, OQ, DQ validation protocols as optional. Organization is ISO 9001:2015 certified.

Manufacturing lead time is generally 7 to 14 weeks from order confirmation. Further it takes 2 to 8 weeks for international shipping depending upon destination. Order can be expediate sooner or later as per specific buying requirements. Destination specific certifications like US FDA, EU, ANVISA, SFDA. CE can add 3 to 6 weeks additionally.

Yes, Adinath International High Speed Automatic Vial Cap Sealing Machine export this machine to more than 48 countries of this world including America, Europe, Asia, Middle East, Africa, CIS and Australia sub continents. Please visit our clientele page for complete list of our customers worldwide. See the turnkey project page for our complete plant offerings.

Service of skilled engineers and technicians provided for technical support of supplied equipment’s. Installations, commissioning, training and IQ, OQ, DQ validations performed by qualified engineers. Remote support through video call, phone, email and other modes provided for international installations. Spare parts of High Speed Automatic Vial Cap Sealing Machine stocked at our premises in Ahmedabad and shipped immediately after ordering. Standard 12 months manufacturing warranty included with supplied equipment.