Automatic Single Head Vial Cap Sealing Machine

Automatic Vial Cap Sealing Machine is suitable for flip-off cap sealing of injectable glass vials. This Fip-off Cap Sealing Machine is uses in the pharmaceutical, veterinary and biotech industry for performance & GMP demanding customers. Adinath offers different models of Vial Cap Sealing Machine which includes Automatic Six Head Vial Cap Sealing Machine suitable for large scale production, Automatic Four Head Vial Cap Sealing Machine suitable for medium scale production and Automatic Single Head Vial Cap Sealing Machine suitable for medium & small scale production. All machines equipped with gear motor and variable AC frequency drive, so customer can operate machine speed as per own production requirements. Vial Cap Sealing Machine can be attached to Vial Filling Machine and Vial Labeling Machine in order to become part of complete system of Sterile Vial Filling Line.

Adinath’s Single Head Vial Cap Sealing Machine is a state-of-the-art solution. It ensures airtight and tamper-proof sealing of glass vials, which are commonly used in industries such as pharmaceuticals, biotechnology, and chemical manufacturing. Notably, the machine is engineered to meet the stringent demands of the pharmaceutical, veterinary, and biotech industries. Furthermore, it guarantees performance and compliance with GMP (Good Manufacturing Practices), which are essential in pharmaceutical and biotech industries. GMP compliance ensures that the sealing process meets stringent quality control standards, minimising contamination risks and maintaining product sterility.

Automatic Vial Cap Sealing Machine is suitable for flip-off cap sealing of injectable glass vials. This Fip-off Cap Sealing Machine is uses in the pharmaceutical, veterinary and biotech industry for performance & GMP demanding customers. Adinath offers different models of Vial Cap Sealing Machine which includes Automatic Six Head Vial Cap Sealing Machine suitable for large scale production, Automatic Four Head Vial Cap Sealing Machine suitable for medium scale production and Automatic Single Head Vial Cap Sealing Machine suitable for medium & small scale production. All machines equipped with gear motor and variable AC frequency drive, so customer can operate machine speed as per own production requirements. Vial Cap Sealing Machine can be attached to Vial Filling Machine and Vial Labeling Machine in order to become part of complete system of Sterile Vial Filling Line.

The single head vial cap sealing machine features a strong construction. It features stainless steel components that improve durability and make the unit corrosion-resistant. This design is particularly beneficial for maintaining hygiene standards essential in pharmaceutical applications.

Precision Sealing Mechanism

The machine comes with a single sealing head and it’s ideal for small to medium-scale production. It can accommodate various vial sizes and is compatible with plain and flip-off caps. The spring-loaded, free-spinning sealing rollers apply uniform pressure to omit the room for damaging aluminum caps. Besides, the machine guarantees a tight seal to prevent contamination and leaks.

User-Friendly Operation

The single head vial cap sealing machine’s single motor synchronizes the conveyor, star wheels, and platform turret. The speed can be adjusted using a variable frequency drive (VFD). A digital counter is included to track the number of sealed vials, which ensures operational efficiency.

Safety Features for Secure Operation

The machine, prioritizing operator safety, comes with features such as a “No Stopper on Vial Before Sealing – Machine Stop” system and a “No Seal in Chute – Machine Stop” system. These mechanisms leave no room for operation errors. Protective enclosures prevent accidental contact with moving parts, and the emergency shutdown system halts the machine during irregularities to ensure safety. What’s more, it has integrated alerts, which send notifications for deviations. The said feature ensures corrective action.

• Compact machine complies as per cGMP.
• “No Stopper on Vial – Machine Stop” system.
• “No Seal in Chute – equipment stop” feature.
• One motor synchronizes key operations of machine.
• Contact parts of main area made of Stainless Steel or other food grade materials.
• Spring loaded free spinning sealing assembly provide flexibility of variation in the container neck diameter.
• Differential Sealing Pressure adjustment option for variation in cap types.
• Speed control with Variable A.C. frequency drive.
• Produced vials counted with inbuilt digital counter.
• Photo sensing device stop machine automatically in the event of no aluminium cap in delivery chute. (optional)
• Clutch system provided to stop machine in case of odd diameter of vials hence avoiding vial breakage.
• Safety cabinet with doors provided for closed operation. (Optional)
• IQ/OQ/DQ documentation on demand.
• PLC system with Human Machine Interface can offer optionally.
• Laminar Air Flow can be offered optionally for sterile class 100 filling.

Our automatic vial sealing machine has a conveyor belt that moves the feed container to the star wheel. Now the star wheel sets the container below the sealing head for the indexing bit. Caps are picked by bottles from the delivery chute of the cap feeding bowl of the machine. The body and neck of the container are placed below the rotating head of the machine. The sealing head of the machine performs threading and sealing with precision. Designed with stainless steel matt finish, the machine comprises of no container, no cap arrangement.

Adinath International is a leading single head vial capping machine manufacturer in India with a substantial portfolio. For detailed information about vial capping machines offered by us, feel free to drop us a line.

The single head vial cap sealing machine helps cut down energy consumption and operational costs while maintaining high throughput. Moreover, it’s been made keeping the sustainability factor in mind; hence, it doesn’t leave a substantial environmental footprint.

Seamless Integration with Production Lines

This machine can be seamlessly integrated with vial filling and labeling machines and form a complete sterile vial filling line. The said integration can further optimize workflow and remove bottlenecks in the production process.

Compliance with International Standards

The machine adheres to cGMP standards –  it promises to meet high safety, hygiene, and operational quality levels. In addition, each unit undergoes thorough quality checks and complies with global manufacturing regulations.

Technical Highlights

• Model: ACS – 60
• Number of Sealing Heads: Single
• Production Rate: Up to 50 vials per minute
• Container Diameter: 15mm to 80mm
• Container Height: 20mm to 180mm
• Cap Diameter: 13mm, 20mm, 28mm, 30mm, and 33mm (with appropriate change parts)
• Power Supply: 0.5 H.P.
• Electrical Characteristics: 440 Volts, 3 Phase, 50 Hertz, 4 Wire System

Optional accessories include an aluminum profile cabinet that covers the whole machine, a chuck for flip-off seals, and a PLC system with a graphical user interface.

Overall, Adinath’s single head vial cap sealing machine is a reliable, high-performance tool. It’s suitable for businesses looking to enhance production efficiency and precision. The device is versatile, energy-efficient, and user-friendly.  What’s more, it promises consistent, secure, and high-quality sealing, which makes it an investment-worthy asset in any production line.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.