Automatic Jar Capping Machine

Our Automatic Jar Capping Machine features a compact design. This machine is easy to use and can be operated very easily. It is used for filling a wide variety of jars and containers made of plastic and tin.

Being a renowned manufacturer of plastic jar capping machine, we offer machines that occupy less floor space. These machines offer exceptional performance and are known for reliability. Since, it is fully automatic, it can be managed by just one person. Our range of automatic jar capping machines are easy to clean and completely aseptic. As a leading big container capping machine manufacturer in India, our machine range is quite vast and includes single head, low-speed, hand-held and high speed rotary machines.

Adinath International is a premier automatic tin jar capping machine supplier and exporter offering machines that are durable, performance-oriented and consistent. These machines reduce the chances of fatigues and accidental hazards. Our machines are manufactured keeping environmental and operational challenges in mind and you can achieve optimum productivity by capping as many as up to 200 containers per minute.

To get more information related to our wide array of automatic jar capping machines or a free quote, feel free to get in touch with our sales team.

Adinath’s Automatic Jar Capping Machine is a thoughtful solution for busy production houses that deal with jar sealing. It’s suitable for multiple industries, including food and beverages, cosmetics, pharmaceuticals, and more. The primary advantage the machine offers is a secure and consistent seal that helps maintain product integrity and extend shelf life.

Notably, the automatic jar capping machine comes with a sturdy stainless steel construction. Hence, it’s durable. Moreover, the machine meets the stringent standards of Good Manufacturing Practices (GMP) – a set of regulations and guidelines that ensures safe, controlled, hygienic, and quality production.

The machine’s compact design facilitates easy integration into existing production lines, guaranteeing space optimisation.

Versatile Capping

The automatic jar capping machine can handle different jar sizes and cap types. Those include press-on caps, screw caps, and twist-off caps. Thanks to its adjustable capping mechanism, the seal is always tight and secure. Therefore, there won’t be the risk of leaks and contamination.

User-friendly Operation

The machine features an intuitive control panel, which makes operations easy. The touchscreen interface lets operators adjust speed, torque, and cap alignments quickly. Besides, it has preset programs, which enable quick setup for various jar and cap sizes. This automation omits the need for manual adjustments.

In addition, integrated automated error detection alerts users about misaligned caps/missing jars. This smart feature helps avoid production issues and minimises downtime.

High-Speed Performance 

The machine can cap up around 50 jars per minute. However, this production efficiency doesn’t come at the cost of compromised seal quality. The system moves jars along a synchronised conveyor belt. It is meant to ensure a steady flow through the capping station. When a jar reaches the designated position, a cap is automatically placed onto it through a feeder system.

Then, the automatic jar capping machine applies precise torque with its motorised capping head. This detailed process guarantees a uniform seal, cutting down the risk of overtightening or damaging the cap. Notably, the conveyor maintains a consistent speed to avoid misalignment and ensures smooth transitions.

Safe Mechanism 

The automatic jar capping machine comes with built-in safety features. The said features can prevent errors and damage. For example, the “No Jar No Cap” mechanism stops operation when a jar is missing. That way, no caps are wasted. Likewise, when a jar tips over, the machine’s “Container Overturn Machine Stop” system pauses the process. This eventually prevents spills and jams. Consequently, the operation becomes smooth, waste-free, and safe.

Energy Efficiency 

The unit features an energy-efficient motor – it consumes less power when delivering high performance. Moreover, it comes with a smart drive system that helps optimise energy use. Consequently, manufacturers can see a drop in electricity costs without experiencing a hit on production efficiency or quality. This energy-efficient approach helps meet the sustainability goals.

• Simple GMP model.
• “No Bottle – No Cap” feature incorporated.
• Fast and easy change over between different container sizes.
• Contact parts of Container and caps are made out of stainless steel for long life.
• One motor operates Conveyor, star wheel and Turret.
• Machine speed control through variable frequency drive.
• Clutch system provided in rotary starwheel to avoid bottle breakage.
• Digital bottle counter provided for counting production output.
• Stainless Steel Finish machine body.
• Optional Cap Feeder can be provided with additional cost instead of bowl system.
• Hopper and accessories can be completely dismantled for cleaning purpose.
• PLC system with Human Machine Interface can be provided optionally.

• Model: AJC-30
• Number of Capping Heads: Single
• Production Rate: Up to 30 jars per minute
• Jar Diameter: 24mm to 90mm
• Jar Height: 50mm to 250mm
• Cap Diameter: 20mm to 55mm (with appropriate change parts)
• Power Supply: 1 H.P.
• Electrical Characteristics: 440 Volts, 3 Phase, 50 Hertz, 4 Wire System
• Conveyor Height: Adjustable between 800mm to 900mm

Optional accessories include:

• A cap feeder with variable speed control
• A hopper (can be entirely dismantled for easy cleaning)
• A PLC system (features a graphical user interface for enhanced control)

In a nutshell, the automatic jar capping machine is a user-friendly, reliable, and cost-efficient solution. It’s suitable for pharmaceuticals, food & beverage, and cosmetics industries. The machine’s advanced features and compliance with international standards make it an ideal choice for any business looking to boost its production capabilities. More details and customisations are available on request.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.