Automatic Four Head Bottle ROPP Screw Capping Machine

Automatic Four Head Bottle ROPP Screw Capping Machine is exceptionally versatile and precision built with sturdy stainless steel. It is self-supported and comes with an adjustable height system for ease of operation.

Adinath International is an established automatic bottle capper manufacturer in India. Our four head bottle capping machine is widely used across various industries for plethora of applications and filling dry syrup, edible oils, shampoo, ready to drink juice, bleach powder, talcum powder, electrical components, glues, cosmetics, lip balm, hair strengtheners, hand sanitizers, lotions, hair wash and stationery items to name a few. Our single head bottle capping machine does up to 40 BPM whereas six head bottle capping machine does up to 120 BPM and on higher  note eight head bottle capping machine do up to 180 bottles per minute.

The Four Head Bottle Capping Machine from Adinath has been designed to serve as a high-efficiency solution to secure bottle sealing. From medicine-filled bottles to chemical-filled vials – the machine can seal everything precisely. It guarantees consistent capping and reliable performance, further boosting production efficiency and increasing product integrity.

The four head bottle capping machine is made of stainless steel. Therefore, it is strong, long-lasting, and rust-resistant. This material is widely used in industries where hygiene and cleanliness are important (food production, pharmaceuticals, etc.). Since stainless steel doesn’t corrode, the machine stays in good condition even after continuous use.

The machine’s compact design doesn’t allow it to eat up too much space. So, it can smoothly fit into existing production lines – there’s no need to rearrange the entire manufacturing setup. Moreover, the machine can work in sync with other equipment (labelling machines, bottle-filling devices, etc.). This guarantees smooth production flow and zero interruptions.

High-Speed Capping

Manufacturers who need to cap large numbers of bottles every day can’t rely on slow manual work or inefficient machinery. Thanks to Adinath’s four head bottle capping machine – it brings automation to the entire process and allows to seal upto 100 bottles per minute. The four capping heads work on multiple bottles at the same time, which helps increase speed without compromising accuracy.

Each bottle moves along a synchronised conveyor belt. The said belt guides the bottles smoothly to the capping section. Then, the machine aligns and places caps automatically without damaging the cap or bottle. Notably, this system reduces human error and guarantees consistent results.

Highly Flexible

In general, for most manufacturers, the bottle materials vary. Those may include glass, plastic, PET, LDPE, HTPE, etc. Adinath’s four head bottle capping machine can easily handle all these materials, making the unit highly flexible. Furthermore, it can adjust to various cap styles and sizes. This flexibility makes the unit highly useful. It guarantees excellent ROI because businesses can use the unit even after switching to different bottles or cap types.

The machine doesn’t need highly trained operators to get it set up. Moreover, it’s extremely easy to operate. It comes with a simple control panel that allows operators to adjust speed, cap size, and bottle height. Switching between different bottles and caps is also easy. The machine has quick-change parts which let operators swap cap sizes or bottle heights in minutes. This results in reduced downtime.

Built-in Safety Features

High-speed production lines can hardly accommodate mistakes as those can lead to wasted materials, cap misalignment, and bottle jams. The four head bottle capping machine can prevent this with its smart safety features. For missing bottles, there is the “No-Bottle-No-Cap” system. It halts the machine automatically, so caps aren’t wasted.

The overturn detection mechanism helps prevent spills and blockages. In addition, the safety clutch on the starwheel prevents jamming and overloading. This feature protects the entire unit as well as the bottles.

Sustainable and Energy-Efficient

The four head bottle capping machine ensures high performance and reduced electricity usage. This helps cut down operational costs and keep production sustainable.

• Simple GMP model.
• “No Bottle – No Cap” feature incorporated.
• Fast and easy change over between different container sizes.
• Contact parts of Container and caps are made out of stainless steel for long life.
• One motor operates Conveyor, star wheel and Turret.
• Machine speed control through variable frequency drive.
• Clutch system provided in rotary starwheel to avoid bottle breakage.
• Digital bottle counter provided for counting production output.
• Stainless Steel Finish machine body.
• Optional Cap Feeder can be provided with additional cost instead of bowl system.
• Hopper and accessories can be completely dismantled for cleaning purpose.
• IQ/OQ documentation can be provided on demand.
• PLC system with Human Machine Interface can be provided optionally.
• Laminar Air Flow can be offered for class 100 application. (optionally)

Our bottle screw capper boasts of a simple working principle for exceptional operational efficiency. Feed containers move on the conveyor belt and they are fed into an in-feed star wheel. As a result these containers come right under the capping head for the indexing part. The rotating head picks up a cap from the cap star wheel facilitated in the machine. The body and neck of containers are precisely positioned under the rotating head and this is where the capping head comes into action for impeccable capping operation. The torque can be set beforehand and this bottle screw capper automatic machine takes care of the entire operation from start to finish. You also have options to choose bowl or cap elevator according to your needs and preferences.

Suitable for PET, glass, HDPE and aluminum bottles this machine also features variable frequency drive. Our machine complies with all international norms of design and manufacturing. For more information related to our automatic bottle capper, feel free to get in touch with us today. As a leading exporter and supplier of bottle screw capper, we will be more than happy to answer all your queries.

• Model: ACSR – 120
• Number of Capping Heads: Four
• Production Rate: Up to 80 bottles per minute
• Bottle Diameter: 24mm to 90mm
• Bottle Height: 50mm to 250mm
• Cap Diameter: 20mm, 25mm, and 28mm (with change parts)
• Power Requirement: 1 H.P.
• Electrical Characteristics: 440 Volts, 3 Phase, 50 Hertz, 4 Wire System

In summary, if a pharmaceutical, food & beverage, chemical, or cosmetic manufacturer wants to scale their bottle sealing process, the four head bottle capping machine from Adinath could be an excellent solution. It’s reliable, sturdy, and flexible. Most importantly, it guarantees a justified return on investment by speeding up the operations and optimising energy costs. Customisation is available on request.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.