• Automatic Bottle Twist Off Capping Machine

Description

Automatic Bottle Twist-off Capping Machine is a highly useful machine that is used in a wide array of industries including food & beverage, pickle manufacturing and chemical sector. The machine allows users to twist-off cap bottles in a precise way.

Adinath International is a renowned manufacturer of bottle twist-off capper in India. This easy to use and maintain machine offers optimum productivity. It also features a compact design and known for plenty of advantages including low-noise, energy efficiency and easy cleaning. Owing to its unique design, the bottle twist-off capper offered by Adinath International offers an extensive scope of application. One can cap glass bottles of varied sizes by making some pretty easy adjustments rather than having to change parts.

Features of Twist Off Capping Machine

  • Simple GMP model.
  • “No Bottle – No Cap” feature incorporated.
  • Fast and easy change over between different container sizes.
  • Contact parts of Container and caps are made out of stainless steel for long life.
  • One motor operates Conveyor, star wheel and Turret.
  • Machine speed control through variable frequency drive.
  • Clutch system provided in rotary starwheel to avoid bottle breakage.
  • Digital bottle counter provided for counting production output.
  • Stainless Steel Finish machine body.
  • Optional Cap Feeder can be provided with additional cost instead of bowl system.
  • Hopper and accessories can be completely dismantled for cleaning purpose.
  • PLC system with Human Machine Interface can be provided optionally.

Working Principle of Twist Off Capper

Bottle twist-off capper encapsulates a conveyor belt, in-feed star wheel, delivery chute and in-feed form. This automatic machine is known for automating the entire sealing process in a programmed roll-on fashion. When the bottles move on the conveyor belt, they are fed into the in-feed star wheel by the in-feed worm. As these bottles move, they pick up caps one by one by the delivery chute. Since, there are descending sealing heads in place, the machine seals the necks of all bottles with optimum pressure. This machine is designed in such a way that no damage is caused to the caps. In order to direct the caps perfectly into the chute, accurate positioning is mandatory and that’s achieved by a mechanically operated rotating scramble.

Technical Specification of Bottle Twist Off Capper

Model ACSR-60 ACSR-120 ACSR-200
No. of Capping Heads Single Four Eight
Production Rate Up to 50 Containers/Minute Up to 80 Containers/Minute Up to 180 Containers/Minute
Container Diameter: 24mm to 90mm 24mm to 90mm 24mm to 90mm
Container Height: 50mm to 250mm 50mm to 250mm 50mm to 250mm
Cap Diameter: 20mm, 25mm & 28mm with the help of change parts 20mm, 25mm & 28mm with the help of change parts 20mm, 25mm & 28mm with the help of change parts
Power Specification: 1 H.P. 1 H.P. 2 H.P.
Electrical characteristics 440 Volts, 3 Phase, 50 Hertz, 4 Wire System 440 Volts, 3 Phase, 50 Hertz, 4 Wire System 440 Volts, 3 Phase, 50 Hertz, 4 Wire System
Conveyor Height 800mm to 900mm adjustable 800mm to 900mm adjustable 800mm to 900mm adjustable
Optional Accessories Safety Cabinet Covering Machine Safety Cabinet Covering Machine Safety Cabinet Covering Machine
– PLC with HMI PLC with HMI PLC with HMI
Overall Dimension 1500mm (L) X 850mm (W) X 1800mm (H) approx. 1675 (L) x 1000mm (W) x 1800mm (H) approx. 2000 (L) x 1000mm (W) x 1800mm (H) approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

FAQ of Automatic Bottle Twist Off Capping Machine

Key features include a simple GMP model, “No Bottle – No Cap” system, fast and easy changeover for different container sizes, stainless-steel contact parts, single-motor operation for conveyor/star wheel/turret, variable frequency drive speed control, clutch system to prevent bottle breakage, digital bottle counter, stainless-steel body, optional cap feeder or PLC with HMI, and fully dismantlable hopper for easy cleaning.

Bottles travel on a conveyor and are fed into an in-feed star wheel via an in-feed worm. They pick up caps one by one from a delivery chute. Descending sealing heads then apply optimum pressure to seal the bottle necks without damaging the caps. A mechanically operated rotating scramble ensures accurate cap positioning into the chute.

Three models are offered:

  • ACSR-60 (Single head) – up to 50 containers/minute
  • ACSR-120 (Four heads) – up to 80 containers/minute
  • ACSR-200 (Eight heads) – up to 180 containers/minute

It accommodates containers with diameters of 24–90 mm and heights of 50–250 mm. Cap diameters of 20 mm, 25 mm, and 28 mm are supported with the help of change parts. Changeovers between different sizes are quick and easy without major part replacements.

Standard electrical specification is 440 Volts, 3 Phase, 50 Hz, 4-wire system (adjustable to customer’s local voltage). Power ratings are 1 H.P. (ACSR-60 & ACSR-120) or 2 H.P. (ACSR-200). Optional accessories include a safety cabinet and PLC with HMI.

Yes — Adinath International Automatic Bottle Twist Off Capping Machine complies to cGMP, MHRA, FDA and WHO-GMP standards, with optional CE marked equipment’s and 21 CFR Part 11 software compliance for the HMI/PLC. Machine contact parts having Stainless Steel 316L grade materials with validation documents having IQ, OQ, DQ validation protocols as optional. Organization is ISO 9001:2015 certified.

Manufacturing lead time is generally 7 to 14 weeks from order confirmation. Further it takes 2 to 8 weeks for international shipping depending upon destination. Order can be expediate sooner or later as per specific buying requirements. Destination specific certifications like US FDA, EU, ANVISA, SFDA. CE can add 3 to 6 weeks additionally.

Yes, Adinath International Automatic Bottle Twist Off Capping Machine export this machine to more than 48 countries of this world including America, Europe, Asia, Middle East, Africa, CIS and Australia sub continents. Please visit our clientele page for complete list of our customers worldwide. See the turnkey project page for our complete plant offerings.

Service of skilled engineers and technicians provided for technical support of supplied equipment’s. Installations, commissioning, training and IQ, OQ, DQ validations performed by qualified engineers. Remote support through video call, phone, email and other modes provided for international installations. Spare parts of Automatic Bottle Twist Off Capping Machine stocked at our premises in Ahmedabad and shipped immediately after ordering. Standard 12 months manufacturing warranty included with supplied equipment.