The most often used machine in the pharmaceutical manufacturing sector is the rapid mixer granulator. Before condensing, granules are created by mixing a variety of substances in a rapid mixer. It is employed in a variety of manufacturing processes for granulating powder in the pharmaceutical, chemical, and cosmetic manufacturing sectors, as well as in general dry and wet mixing. Shear mixer is another name for this device. Impellers and choppers are two essential parts of the high shear mixer that produce wet granulation.
At the base of the stainless steel bowl are affixed impellers. The material is lifted by the two full-length and one half-length blades of the impeller, which then thoroughly mixes the material. This aids in chopping up the moist stuff.
Choppers, which have little blades at the bottom of the dome, are used to break up huge lumps of material into smaller pieces. The helicopters rotate at a very fast (1440/2880) RPM rate.
![Rapid Mixer Granulator Lab Model1 Rapid Mixer Granulator Lab Model](https://www.adinath.co.in/wp-content/uploads/2022/12/Rapid-Mixer-Granulator-Lab-Model1.jpg)
![Rapid Mixer Granulator Rapid Mixer Granulator](https://www.adinath.co.in/wp-content/uploads/2022/12/10-Liters-Main.jpg)
Let’s examine the application process or manner of employment with the Rapid Mixer Granulator. Numerous characteristics, including design, ease of maintenance, and user-friendliness, set this equipment apart.
The Rapid Mixer Granulator accomplishes another embellishment by performing dry blending and wet crushing using the fundamental design of the exceptional four arms of the blending impeller and successions of the blending procedure in the barrel-shaped blending drum to be adjusted to associate with the base plate. Without a weight zone that fluctuates during the blending process, the volume of blended ingredients is constant. When fluid or glue components are used, independently selected different choppers can successfully increase the blending effect. The chopper regulates and manages the granular range and structure of the granules during the humidifying and grinding processes of the things as specified by the item, chopper form, and time. To achieve the necessary grind structure, the framework just needs small volumes of crushed fluid or glues. This reduces the amount of drying energy needed.
Primary Features of Rapid Mixer Granulator:
- rapid grinding and mixing
- The device is made in accordance with cGMPs, or current good manufacturing practises.
- In a single bowl, the entire machine maxing and grinding process is automated.
- The blending and granulation process is completed quickly and precisely. The cleaning procedure is simple.
- High-speed mixing impellers are fitted to the materials to accelerate the chopping and mixing processes.
- Sealing with air to tighten both shafts.
Some Safety Features of High Shear Mixer are:
- The machine’s whole power transmission architecture is entirely enclosed.
- Very few buttons are installed to verify that the upper lid is closed properly.
- The machine’s air pressure is managed by a separate switch, and air pressure restrictions can be adjusted using that button.
- For usage in any kind of emergency or power overload situation, a separate emergency stop button has been installed.
- The machine’s electrical and motor systems are flameproof, which safeguards it against fire.
We trust that you found this article to be useful and that you now have all the knowledge you need about rapid mixer granulators. Any inquiries are welcome in the comment section.