Description
Rapid Mixer and Granulator designed for optimum performance. cGMP complaint with special attention given to clearing Validation. Rapid Mixer Granulator is designed to achieve excellent mixing and consistent granules at lower operating cost along with higher productivity. Better mixing and closed control of granule size leads to faster tableting speeds with improved quality and least rejections.
Salient Features of Rapid Mixer Granulator
Complete GMP model.
All contact parts made from Stainless Steel 316 with Non contact parts made from Stainless Steel 304.
MS structure is fully covered with Stainless Steel 304 covers/claddings.
All contact parts are mirror polished to 220 Grit and external surfaces to matt finish of 180 Grit.
Homogeneous binder distribution.
Short batch time and reduce cleaning time.
Maximize CIP effectiveness.
Air purge sealing system for main stirrer shaft and granulator shaft.
All internal contact parts are polished to the mirror finish.
A high-speed granulator is inserted horizontally through wall of bowl to assist blending of powder and to break the product to the granules of required size.
The seal housing and drive shaft may be flushed with cleaning water, which is then drained away from the machine through built in drain tubes.
Granulator motor is provided with a removable stainless steel shroud which covers the motor and simplify cleaning.
All moving parts of the machine are totally enclosed to eliminate accident.
The machine can not be started unless and until the mixer cover is properly closed.
Flush wall type discharge valve eliminates pockets at the port of discharge valve
Process Operation of Rapid Mixer Granulator
Rapid Mixer Granulator working principles are based on two decisive factors essential for the intimate mixing system.
- Spinning close to bottom of mixing bowl.
- The impeller sets the entire mixture in whirling rising
Tumbling motion ensuring a quick & even distribution of all dry components. This leads to an even distribution of all dry components & an even wetting of every granule. The large lumps occurred during wet mixing are broken up, by the strategically acted chopping tool rotating at 1440/2880 RPM.
The mixture can be discharged with the impeller running through outlet located on the side of the mixing bowl flush to the bottom. Easy accessibility for cleaning is guaranteed by the low profile. The mixing tool is easily removed from the drive shaft providing an unobstructed mixing area which may be cleaned very easily.
Technical Specification of Rapid Mixer Granulator
| Model | RMG 10 | RMG 25 | RMG 100 | RMG 150 | RMG 250 | RMG 400 | RMG 600 |
| Gross Capacity in Ltrs. | 10 | 25 | 100 | 150 | 250 | 400 | 600 |
| Working Capacity in Ltrs. | 8 | 20 | 80 | 120 | 200 | 320 | 480 |
| Main Motor – H. P. | 2/3 H.P. | 3/5 H.P. | 7.5/10 H.P. | 10/12.5 H.P. | 22/30 H.P. | 30/40 H.P. | 40/50 H.P. |
| Impeller Motor RPM | 75/150 | 75/150 | 75/150 | 75/150 | 100/150 | 100/150 | 100/150 |
| Chopper Motor – H. P. | 1/1.5 H.P. | 1/1.5 H.P. | 2/3 H.P. | 3/5 H.P. | 3/5 H.P. | 5/7.5 H.P. | 5/7.5 H.P. |
| Chopper Motor RPM | 1500/3000 | 1500/3000 | 1500/3000 | 1500/3000 | 1500/3000 | 1500/3000 | 1500/3000 |
| Weight Kgs. Approx. | 425 | 650 | 1400 | 1600 | 2000 | 2500 | 3000 |
| Length in mm approx. | 1450 | 1800 | 1900 | 2100 | 2150 | 2750 | 2850 |
| Width in mm approx. | 600 | 1200 | 1300 | 1900 | 1900 | 2420 | 2530 |
| Height in mm approx. | 950 | 1400 | 1450 | 1500 | 1650 | 1900 | 2070 |
| Lid Opening Height in mm approx. | 1060 | 1600 | 2150 | 2300 | 2550 | 2950 | 3250 |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
