Description
At Adinath, we design and manufacturer Alu Alu blister packing machine that are widely uses in various industries including food, pharmaceutical, toiletry, packaging, engineering and confectionary. Our machine is known for its industry approved design and phenominal finish.
Alu Alu blistering machine is simply indispensable to packaging regardless of the industry. Being one of the most sought after supplier and manufacturer of Alu Alu blistering machine that are specially designed under the guidance of our industry experts at Adinath. These machines are designed with mild steel chassis with SS 304 frames bolted and welded from a rigid frame device structure. There are various drive components as well as extensive cabling that are located inside and behind the machine. Driven by the main motor, there are various stations in the machine. Optional way of feeding is PTR (product transfer controller). Accuracy, operator safety and adjustable height studs are some of the hallmarks of our alu alu blistering machine.
The machine scores a perfect ten on ten whether it is the packing speed, operator interface, servo drive indexing, or pneumatic operations. The machine is facilitated with an auto-feeding system and there is up to 40 cycles per minute thermo-forming and 35 cycles per minute cold forming.
The format parts of our alu alu blistering machine are easy to mount and don’t need many tools. For more information, related to our alu alu blistering machine, feel free to get in touch with us.
Pharmaceutical products require secure, high-barrier packaging to prevent exposure to moisture, oxygen, and light. The Alu Alu Blister Packaging Machine provides airtight sealing using double-sided aluminum foil, making it ideal for tablets, capsules, and heat-sensitive drugs. Its automated feeding, sealing, and cutting processes streamline production while maintaining packaging precision.
Built for Hygiene and Longevity
Made from stainless steel (SS 304 or SS 316), the Alu Alu Blister Packaging Machine resists corrosion and contamination, making it suitable for pharmaceutical and healthcare environments. It meets Good Manufacturing Practices (GMP), which means it complies with industry regulations for hygienic and standardized production. GMP-compliant equipment minimizes the risk of cross-contamination and keeps packaging uniform across batches.
The compact design saves space, while the smooth, polished surface prevents material buildup, reducing cleaning and maintenance time.
How It Works
The Alu Alu Blister Packaging Machine follows a fully automated process, reducing manual handling:
- Material Feeding: Aluminum foil rolls are automatically fed into the system.
- Forming Station: Heat and air pressure create precise blister cavities.
- Product Feeding: Tablets or capsules are placed into the formed pockets.
- Sealing Station: A second aluminum foil layer covers the cavities, sealing the product inside.
- Punching & Cutting: The machine cuts blister packs into the required size and shape for easy dispensing.
This process prevents moisture penetration, maintains dose accuracy, and extends product shelf life.
Customizable Packaging Options
The Alu Alu Blister Packaging Machine machine supports different blister layouts, allowing flexible tablet and capsule arrangements. Operators can adjust the sealing pressure, temperature, and cutting mechanism to match specific packaging requirements. Batch coding and perforation features are available for added traceability and convenience.
Furthermore, it is compatible with multiple foil thicknesses and coating types, offering packaging durability for both standard and high-barrier applications.
User-Friendly Operation
A PLC-based touch screen provides real-time process control, allowing adjustments without stopping production. The Alu Alu Blister Packaging Machine operates quietly, improving the work environment. On the other hand, the automatic rejection of defective packs maintains quality standards.
The system includes an advanced lubrication setup, reducing wear and extending machine life. Quick changeover options allow operators to switch between different blister sizes with minimal downtime.
Salient Features of Blister Packing Machine
- Compact cGMP Model.
- Cost efficient with productivity.
- Combi packs for better utilization of capacity and packaging materials.
- Edge to edge cutting to eliminate trim waste between packs.
- Special purpose tool minimizes trim wastages.
- Continuous blister forming at low temperature by contact heating system.
- Change parts and settings at front side of machine for ease of operation.
- Quick change over reduces material wastage and down time.
- Increased production output by simpler operation technique.
- Small footprint occupies less space.
- No need of Air Compressor on some models.
- Extended guide track system can accommodate up to four feeders to produce multi-product kit packs.
Key Features
- GMP-compliant stainless steel design for contamination-free packaging
- Fully automated forming, filling, and sealing for consistent output
- Customizable blister layouts to fit different product sizes
- Advanced foil feeding system to reduce material waste
- Touchscreen controls for easy adjustments
- Integrated batch coding and perforation for better tracking
- High-speed operation with minimal manual intervention
Working Principle of Blistering Machine
PVC base film is fetched from the reel and before it is fed into the blister forming unit. Blisters get continuously formed and the web is taken to the sealing station by using a guide track. There is also a suitable automatic filling system provided in the machine. Aluminum foil is also fetched from a different reel and it is fed to the sealing station. Filled and sealed web is fed using an indexing mechanism and the packs are segregated. The collection process begins once the web is sheared off. Our pharmaceutical blistering machine can be connected to collection bins or a conveyor belt depending on your preferences.
For more information related to automatic blister packing machine, feel free to get in touch with our sales team.
Technical Highlights
- Blister Size: Customizable
- Production Capacity: Up to 200 blisters per minute
- Sealing Pressure: Adjustable for different foil types
- Power Supply: 3-phase, 415V, 50Hz
- Control System: PLC-based with digital interface
- Cooling System: Water or air cooling options available
Adinath’s Alu Alu Blister Packaging Machine provides secure, long-lasting pharmaceutical packaging while reducing manual labor and packaging inconsistencies. It has customizable features and user-friendly controls. Moreover it supports efficient, large-scale production while maintaining the highest quality standards. Adding this to busy production lines may yield efficiency and agility.
Technical Specification of Alu Alu Blistering Machine
DESCRIPTION
|
COLD FORMING
ALU-ALU
|
THERMO FORMING
(WHEN FITTED)
|
Base Film Width | Alu. Foil 150 mm | PVC Film 150 mm |
Film Thickness | Alu. 0.13-0.15 mm | PVC 0.20 – 0.40 mm |
Reel Dia. | Alu. 440 mm | PVC 440 mm |
Sealing Foil Width | 150 mm | 150 mm |
Sealing Foil Thick | 0.02 – 0.04 mm | 0.02 – 0.04 mm |
Sealing Foil Dia. | 210 mm | 210 mm |
Pack Length | 140 mm | 140 mm |
Pack Width | 100 mm | 100 mm |
Forming Depth | 12 mm | 12 mm |
Cycle Speed/Output | Up to 30 Cycles/Minute | Up to 30 Cycles/Minute |
Overall Dimensions (Approx.)
|
Length: 3000mm approx. | Length: 3000mm approx. |
Width: 950mm approx. | Width: 950mm approx. | |
Height: 1700mm approx. | Height: 1700mm approx. | |
Net Weight (Approx.) | 1050 Kgs. approx. | 1050 Kgs. approx. |
Utilities Requirement | ||
Compressed Air | 24 CFM dry air at @ Pressure of 8 Kg/Cm2 | |
Water Cooler | 80 Liters / Hour Inlet pressure = 2.5 bar (Max) | |
Water outlet Temp. = 15 ± 2° C | ||
Connected Load | 4.5 K.W. | |
Electrical Power | 415 V ± 10%, 3 Phase, AC, 50 Hz ± 2 Hz (4 Wire) | |
Earthing Cable | Copper, 2.5 mm² (Minimum) |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.