• High Speed Vial Cap Sealing Machine

Description

High Speed Vial Cap Sealing Machine is a sturdy machine that is manufactured with great precision. Designed for higher production output machine comes with eight head, ten head, twelve head and sixteen head options. Constructed in a stainless steel finish, this machine boasts of a mild steel frame structure with stainless steel enclosures or cladding. It is ideally suited for a variety of vial sizes and worth your investment if you are looking for a machine that automates your online operation for low production needs.

The machine has a conveyor belt with adjustable height to easily align it with other systems of the line. Owing to its low noise levels and energy-efficiency, vial sealing machine is quite commonly used in the pharmaceutical industry.

Adinath’s High Speed Vial Cap Sealing Machine ensures precise and efficient sealing of vial caps with advanced automation. Its built-in safety mechanisms help eliminate production errors. Designed for high-speed operations, this machine reduces manual intervention, making it ideal for pharmaceutical, chemical, and cosmetic manufacturing facilities

Features of Vial Cap Sealing Machine

  • Compact machine complies as per cGMP.
  • “No Stopper on Vial – Machine Stop” system.
  • “No Seal in Chute – equipment stop” feature.
  • One motor synchronizes key operations of machine.
  • Contact parts of main area made of Stainless Steel or other food grade materials.
  • Spring loaded free spinning sealing assembly provide flexibility of variation in the container neck diameter.
  • Differential Sealing Pressure adjustment option for variation in cap types.
  • Speed control with Variable A.C. frequency drive.
  • Produced vials counted with inbuilt digital counter.
  • Photo sensing device stop machine automatically in the event of no aluminium cap in delivery chute. (optional)
  • Clutch system provided to stop machine in case of odd diameter of vials hence avoiding vial breakage.
  • Safety cabinet with doors provided for closed operation. (Optional)
  • IQ/OQ/DQ documentation on demand.
  • PLC system with Human Machine Interface can offer optionally.
  • Laminar Air Flow can be offered optionally for sterile class 100 filling.

Compliance with Current Good Manufacturing Practices (cGMP)

The machine follows current Good Manufacturing Practices (cGMP) to ensure adherence to safety and quality standards. These guidelines help maintain consistency and regulatory compliance.

Automatic Stop System for Missing Stoppers

Equipped with an automatic stop mechanism, the high-speed vial cap sealing machine halts operation when a vial lacks a stopper before sealing. This feature prevents improperly sealed vials from moving forward in the production line.

Synchronized Operations with Single Motor

A single motor synchronizes the conveyor, star wheels, and platform turret, ensuring seamless operation. This synchronization optimizes the sealing process, improving efficiency. Operators can adjust the speed using a control knob on the panel to match production demands.

Stainless Steel Construction for Durability and Hygiene

All machine components that come into direct contact with vials, aluminium caps, or the surrounding environment are made from stainless steel. This enhances durability, hygiene, and resistance to corrosion, making the machine easy to clean and maintain in line with GMP requirements.

Spring-Loaded Free-Spinning Sealing Rollers

The high-speed vial cap sealing machine incorporates spring-loaded, free-spinning sealing rollers to prevent damage to aluminium caps during the sealing process. These rollers also provide flexibility for slight variations in container neck diameter, ensuring a secure and uniform seal.

Adjustable Sealing Pressure

Sealing pressure can be adjusted based on the gauge and size of aluminium caps. This customization helps maintain product integrity by ensuring that each vial is sealed with the correct pressure.

Variable Speed Control

With an A.C. frequency drive, operators can regulate the sealing speed to align with production needs. Whether handling large batches at high speeds or delicate sealing operations at lower speeds, this feature provides the necessary flexibility.

Digital Counter for Sealed Vials

The high-speed vial cap sealing machine comes with an integrated digital counter that monitors the number of sealed vials in real-time. This feature enables operators to track production progress efficiently, ensuring that targets are met without disruptions.

Clutch Device for Overturned or Oversized Vials

The infeed worm and star wheel system of the high-speed vial cap sealing machine include a clutch mechanism. It automatically halts operation if an overturned or oversized vial is detected. This helps prevent damage, ensuring a safer and more reliable production process.

Working Principle of Vial Capping Machine

Our automatic vial sealing machine has a conveyor belt that moves the feed container to the star wheel. Now the star wheel sets the container below the sealing head for the indexing bit. Caps are picked by vials from the delivery chute of the cap feeding bowl of the machine. The body and neck of the container are placed below the rotating head of the machine. The sealing head of the machine performs threading and sealing with precision. Designed with stainless steel matt finish, the machine comprises of no container, no cap arrangement.

Adinath International is a leading eight head vial capping machine manufacturer in India with a substantial portfolio. For detailed information about vial capping machines offered by us, feel free to drop us a line.

Technical Highlights

  • Model Options: Single Head, Four Head, Eight Head
  • Production Rate:
  • Single Head – Up to 50 vials per minute
  • Four Head – Up to 100 vials per minute
  • Eight Head – Up to 200 vials per minute
  • Container Dimensions (Diameter / Height): 15mm to 80mm / 20mm to 180mm
  • Cap Diameter: 13mm, 20mm, 28mm, 30mm, and 33mm (with change parts)
  • Power Supply: Single Head – 0.5 H.P.| Four Head – 1 H.P.| Eight Head – 2 H.P.
  • Electrical Characteristics: 440 Volts, 3 Phase, 50 Hertz, 4 Wire System
  • Optional Accessories: Aluminum profile cabinet for full machine coverage|Chunk for flip-off seal| PLC with HMI

In summary, Adinath’s high-speed vial cap sealing machine enhances efficiency, reliability, and quality in production lines. For further details or inquiries, feel free to reach out.

Technical Specification of High Speed Vial Sealing Machine

Model ACS-200 ACS-300
No. of Sealing Head Eight Sixteen
Production Rate Up to 200 Vials/Minute Up to 300 Vials/Minute
Container Diameter: 15mm to 80mm 15mm to 80mm
Container Height: 20mm to 180mm 20mm to 180mm
Cap Diameter: 13mm, 20mm, 28mm, 30mm & 33mm with the help of change parts. 13mm, 20mm, 28mm, 30mm & 33mm with the help of change parts.
Power Supply 2 H.P. 5 H.P.
Electrical characteristics 440 Volts, 3 Phase, 50 Hertz, 4 Wire System 440 Volts, 3 Phase, 50 Hertz, 4 Wire System
Optional Accessories Aluminum profile cabinet covering full machine Aluminum profile cabinet covering full machine
Chuck for flip-off seal Chuck for flip-off seal
PLC with HMI PLC with HMI
Overall Dimension 2000mm (L) x 1050mm (W) x 1800mm (H) approx. 2900mm (L) x 1350mm (W) x 1800mm (H) approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

FAQ of High Speed Vial Cap Sealing Machine

Three main models are offered:

  • ACS-60 (single sealing head) – up to 50 vials/minute
  • ACS-120 (four sealing heads) – up to 100 vials/minute
  • ACS-200 (eight sealing heads) – up to 200 vials/minute
    Speed is adjustable via a variable A.C. frequency drive.

It accommodates vials with a diameter of 15 mm to 80 mm and height of 20 mm to 180 mm. Compatible aluminum/flip-off cap diameters are 13 mm, 20 mm, 28 mm, 30 mm, and 33 mm (with the help of change parts).

Key features include a complete cGMP design, “No Stopper on Vial Before Sealing – Machine Stop” system, “No Seal in Chute – Machine Stop” system, photo-sensing device that stops the machine if no aluminum cap is present, a special clutch to halt operation if a vial is overturned or oversized, spring-loaded free-spinning sealing rollers to prevent cap damage, adjustable sealing pressure, and stainless-steel contact parts.

A single motor synchronizes the conveyor, star wheels, and platform turret. Vials are fed, caps are applied and sealed with adjustable pressure via free-spinning rollers, and sealed vials are discharged to an out-feed collection tray. Parts in contact with the vial or aluminum cap (and those exposed to the atmosphere) are made of stainless steel for hygiene and GMP compliance. Optional PLC with HMI and aluminum profile safety cabinets are available.

Yes. It can operate as a standalone unit or be linked with vial filling machines and labeling machines to form a complete sterile vial filling and packaging line. Power requirements are typically 0.5–2 H.P. (440 V, 3-phase, 50 Hz, adjustable as needed), with overall dimensions varying by model (approximately 1300–2000 mm length × 800–850 mm width × 1800 mm height).

Yes — Adinath International High Speed Vial Cap Sealing Machine complies to cGMP, MHRA, FDA and WHO-GMP standards, with optional CE marked equipment’s and 21 CFR Part 11 software compliance for the HMI/PLC. Machine contact parts having Stainless Steel 316L grade materials with validation documents having IQ, OQ, DQ validation protocols as optional. Organization is ISO 9001:2015 certified.

Manufacturing lead time is generally 7 to 14 weeks from order confirmation. Further it takes 2 to 8 weeks for international shipping depending upon destination. Order can be expediate sooner or later as per specific buying requirements. Destination specific certifications like US FDA, EU, ANVISA, SFDA. CE can add 3 to 6 weeks additionally.

Yes, Adinath International High Speed Vial Cap Sealing Machine export this machine to more than 48 countries of this world including America, Europe, Asia, Middle East, Africa, CIS and Australia sub continents. Please visit our clientele page for complete list of our customers worldwide. See the turnkey project page for our complete plant offerings.

Service of skilled engineers and technicians provided for technical support of supplied equipment’s. Installations, commissioning, training and IQ, OQ, DQ validations performed by qualified engineers. Remote support through video call, phone, email and other modes provided for international installations. Spare parts of High Speed Vial Cap Sealing Machine stocked at our premises in Ahmedabad and shipped immediately after ordering. Standard 12 months manufacturing warranty included with supplied equipment.