• Automatic Jar Capping Machine

Description

Our Automatic Jar Capping Machine features a compact design. This machine is easy to use and can be operated very easily. It is used for filling a wide variety of jars and containers made of plastic and tin.

Being a renowned manufacturer of plastic jar capping machine, we offer machines that occupy less floor space. These machines offer exceptional performance and are known for reliability. Since, it is fully automatic, it can be managed by just one person. Our range of automatic jar capping machines are easy to clean and completely aseptic. As a leading big container capping machine manufacturer in India, our machine range is quite vast and includes single head, low-speed, hand-held and high speed rotary machines.

Adinath International is a premier automatic tin jar capping machine supplier and exporter offering machines that are durable, performance-oriented and consistent. These machines reduce the chances of fatigues and accidental hazards. Our machines are manufactured keeping environmental and operational challenges in mind and you can achieve optimum productivity by capping as many as up to 200 containers per minute.

To get more information related to our wide array of automatic jar capping machines or a free quote, feel free to get in touch with our sales team.

Adinath’s Automatic Jar Capping Machine is a thoughtful solution for busy production houses that deal with jar sealing. It’s suitable for multiple industries, including food and beverages, cosmetics, pharmaceuticals, and more. The primary advantage the machine offers is a secure and consistent seal that helps maintain product integrity and extend shelf life.

Precision Engineering, Reliable Performance

Notably, the automatic jar capping machine comes with a sturdy stainless steel construction. Hence, it’s durable. Moreover, the machine meets the stringent standards of Good Manufacturing Practices (GMP) – a set of regulations and guidelines that ensures safe, controlled, hygienic, and quality production.

The machine’s compact design facilitates easy integration into existing production lines, guaranteeing space optimisation.

Versatile Capping

The automatic jar capping machine can handle different jar sizes and cap types. Those include press-on caps, screw caps, and twist-off caps. Thanks to its adjustable capping mechanism, the seal is always tight and secure. Therefore, there won’t be the risk of leaks and contamination.

User-friendly Operation

The machine features an intuitive control panel, which makes operations easy. The touchscreen interface lets operators adjust speed, torque, and cap alignments quickly. Besides, it has preset programs, which enable quick setup for various jar and cap sizes. This automation omits the need for manual adjustments.

In addition, integrated automated error detection alerts users about misaligned caps/missing jars. This smart feature helps avoid production issues and minimises downtime.

High-Speed Performance 

The machine can cap up around 50 jars per minute. However, this production efficiency doesn’t come at the cost of compromised seal quality. The system moves jars along a synchronised conveyor belt. It is meant to ensure a steady flow through the capping station. When a jar reaches the designated position, a cap is automatically placed onto it through a feeder system.

Then, the automatic jar capping machine applies precise torque with its motorised capping head. This detailed process guarantees a uniform seal, cutting down the risk of overtightening or damaging the cap. Notably, the conveyor maintains a consistent speed to avoid misalignment and ensures smooth transitions.

Safe Mechanism 

The automatic jar capping machine comes with built-in safety features. The said features can prevent errors and damage. For example, the “No Jar No Cap” mechanism stops operation when a jar is missing. That way, no caps are wasted. Likewise, when a jar tips over, the machine’s “Container Overturn Machine Stop” system pauses the process. This eventually prevents spills and jams. Consequently, the operation becomes smooth, waste-free, and safe.

Energy Efficiency 

The unit features an energy-efficient motor – it consumes less power when delivering high performance. Moreover, it comes with a smart drive system that helps optimise energy use. Consequently, manufacturers can see a drop in electricity costs without experiencing a hit on production efficiency or quality. This energy-efficient approach helps meet the sustainability goals.

Features of Jar Capping Machine

  • Simple GMP model.
  • “No Bottle – No Cap” feature incorporated.
  • Fast and easy change over between different container sizes.
  • Contact parts of Container and caps are made out of stainless steel for long life.
  • One motor operates Conveyor, star wheel and Turret.
  • Machine speed control through variable frequency drive.
  • Clutch system provided in rotary starwheel to avoid bottle breakage.
  • Digital bottle counter provided for counting production output.
  • Stainless Steel Finish machine body.
  • Optional Cap Feeder can be provided with additional cost instead of bowl system.
  • Hopper and accessories can be completely dismantled for cleaning purpose.
  • PLC system with Human Machine Interface can be provided optionally.

Technical Highlights

  • Model: AJC-30
  • Number of Capping Heads: Single
  • Production Rate: Up to 30 jars per minute
  • Jar Diameter: 24mm to 90mm
  • Jar Height: 50mm to 250mm
  • Cap Diameter: 20mm to 55mm (with appropriate change parts)
  • Power Supply: 1 H.P.
  • Electrical Characteristics: 440 Volts, 3 Phase, 50 Hertz, 4 Wire System
  • Conveyor Height: Adjustable between 800mm to 900mm

Optional accessories include:

  • A cap feeder with variable speed control
  • A hopper (can be entirely dismantled for easy cleaning)
  • A PLC system (features a graphical user interface for enhanced control)

In a nutshell, the automatic jar capping machine is a user-friendly, reliable, and cost-efficient solution. It’s suitable for pharmaceuticals, food & beverage, and cosmetics industries. The machine’s advanced features and compliance with international standards make it an ideal choice for any business looking to boost its production capabilities. More details and customisations are available on request.

Technical Specification Jar Capper Machine

Model ALC – 30
No. of Rollers Eight (Four + Four)
Production output Up to 30 containers/minute

(Depending on bottle & neck diameter)
Change Parts Made of UHMW
Contact Parts Stainless Steel 304
Basic Machine MS Angle Cladded with Stainless Steel
Motor Make Rotomotive/Euro/similar
Gearbox Make Rotomotive/similar
A.C. Drive Make Delta/Mitsubishi/similar
Sensor Proximity Sensor
Power Supply 1.5 H.P.
Power Voltage 440 Volts, 3 Phases, 50Hertz, 4 Wire System OR

220 Volts, Single Phase, 50 Hertz  (as per requirements)
Bottle diameter Up to 120mm
Cap size As per sample
Conveyor height 850 mm to 900mm Adjustable
Dimension 1500mm (L) X 900mm (W) X 1700 (H) approx.
Net weight 450 Kgs approx.
Gross weight 650 Kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

FAQ of Automatic Jar Capping Machine

Depending on the model and container/neck diameter, the machine can achieve production rates of up to 30 jars per minute (as per technical specifications for models like AJC-30/ALC-30). Some configurations and related high-speed systems referenced support higher throughputs, while maintaining consistent seal quality via a synchronised conveyor and precise motorised capping heads.

It is ideal for pharmaceuticals, food & beverages, cosmetics, and other sectors that require reliable jar sealing. The machine helps maintain product integrity and extend shelf life through consistent, secure seals while complying with Good Manufacturing Practices (GMP).

It incorporates a “No Jar – No Cap” (or “No Bottle – No Cap”) system to prevent waste, a container overturn detection that stops the machine to avoid spills/jams, a clutch system on the rotary starwheel to reduce breakage risk, and automated error detection for misaligned caps or missing jars. Contact parts are stainless steel, and the design supports easy, aseptic cleaning.

It features an intuitive control panel/touchscreen interface with preset programs for quick setup of different jar and cap sizes, variable frequency drive for speed control, and optional PLC with HMI. A single operator can manage it. The energy-efficient motor and smart drive system help reduce power consumption and electricity costs without sacrificing performance.

Key specs include single-head configurations, jar diameters typically from 24 mm to 90 mm (or up to 120 mm), jar heights 50–250 mm, cap diameters 20–55 mm (with change parts), stainless-steel construction (SS 304 contact parts), adjustable conveyor height (approx. 800–900 mm), and power around 1–1.5 HP (440 V / 3-phase or adaptable). Optional accessories include a variable-speed cap feeder, fully dismantlable hopper for cleaning, and a PLC system with graphical interface. Changeover between sizes is fast and easy.

Yes — Adinath International Automatic Jar Capping Machine complies to cGMP, MHRA, FDA and WHO-GMP standards, with optional CE marked equipment’s and 21 CFR Part 11 software compliance for the HMI/PLC. Machine contact parts having Stainless Steel 316L grade materials with validation documents having IQ, OQ, DQ validation protocols as optional. Organization is ISO 9001:2015 certified.

Manufacturing lead time is generally 7 to 14 weeks from order confirmation. Further it takes 2 to 8 weeks for international shipping depending upon destination. Order can be expediate sooner or later as per specific buying requirements. Destination specific certifications like US FDA, EU, ANVISA, SFDA. CE can add 3 to 6 weeks additionally.

Yes, Adinath International Automatic Jar Capping Machine export this machine to more than 48 countries of this world including America, Europe, Asia, Middle East, Africa, CIS and Australia sub continents. Please visit our clientele page for complete list of our customers worldwide. See the turnkey project page for our complete plant offerings.

Service of skilled engineers and technicians provided for technical support of supplied equipment’s. Installations, commissioning, training and IQ, OQ, DQ validations performed by qualified engineers. Remote support through video call, phone, email and other modes provided for international installations. Spare parts of Automatic Jar Capping Machine stocked at our premises in Ahmedabad and shipped immediately after ordering. Standard 12 months manufacturing warranty included with supplied equipment.