Description
Automatic Bottle Crown Capping Machine is suitable for crown capping on glass bottles. This mechanically operated capping machine can place different sizes of crown caps and provide much better accuracy than pneumatically capping machines. Bottle crown capping machine is available with single head, four head, six head and eight head and you can pick the one that best suits your requirement and budget. We offer machine ranging from 20 BPM to 200 BPM as per individual process requirements.
Adinath International is a premier automatic bottle crown capping machine manufacturer in India with a proven track record. As one of the best suppliers in India, we export crown capping machine to various countries including USA, UK, Europe, Australia and UAE among others.
Features of Bottle Crown Capping Machine
- Simple GMP model.
- “No Bottle – No Cap” feature incorporated.
- Fast and easy change over between different container sizes.
- Contact parts of Container and caps are made out of stainless steel for long life.
- One motor operates Conveyor, star wheel and Turret.
- Machine speed control through variable frequency drive.
- Clutch system provided in rotary starwheel to avoid bottle breakage.
- Digital bottle counter provided for counting production output.
- Stainless Steel Finish machine body.
- Optional Cap Feeder can be provided with additional cost instead of bowl system.
- Hopper and accessories can be completely dismantled for cleaning purpose.
- PLC system with Human Machine Interface can be provided optionally.
Working Principle of Crown Capping Machine
Automatic crown corking machine automates the entire process. Bottles are loaded on the conveyor manually and the rest of the process is automatically managed by the machine itself. The speed of capping machines can be synchronized according to the filling speed as there is a variable speed drive facilitated in the machine. Some of the bottles need worm feed entry and this helps to load bottles into star plate with perfect timing at high speeds. Users can easily synchronize turn tables and collection tables by making the most of the features provided in the machine. Also, if needed both filling and capping machine conveyors can be attached so that bottles can be automatically transferred from the filling conveyor to the capping one.
Technical Specification of Bottle Crown Capping Machine
| Model | ACSR-60 | ACSR-120 | ACSR-200 |
| No. of Capping Heads | Single | Four | Eight |
| Production Rate | Up to 50 Containers/Minute | Up to 80 Containers/Minute | Up to 180 Containers/Minute |
| Container Diameter: | 24mm to 90mm | 24mm to 90mm | 24mm to 90mm |
| Container Height: | 50mm to 250mm | 50mm to 250mm | 50mm to 250mm |
| Cap Diameter: | 20mm, 25mm & 28mm with the help of change parts | 20mm, 25mm & 28mm with the help of change parts | 20mm, 25mm & 28mm with the help of change parts |
| Power Specification: | 1 H.P. | 1 H.P. | 2 H.P. |
| Electrical characteristics | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System | 440 Volts, 3 Phase, 50 Hertz, 4 Wire System |
| Conveyor Height | 800mm to 900mm adjustable | 800mm to 900mm adjustable | 800mm to 900mm adjustable |
| Optional Accessories | Safety Cabinet Covering Machine | Safety Cabinet Covering Machine | Safety Cabinet Covering Machine |
| – | PLC with HMI | PLC with HMI | PLC with HMI |
| Overall Dimension | 1500mm (L) X 850mm (W) X 1800mm (H) approx. | 1675 (L) x 1000mm (W) x 1800mm (H) approx. | 2000 (L) x 1000mm (W) x 1800mm (H) approx. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
FAQ of Automatic Bottle Crown Capping Machine
What production speeds and models are available?
The machine is offered in single-head, four-head, and eight-head configurations (models ACSR-60, ACSR-120, and ACSR-200). Production rates range from up to 50 containers per minute (single head) to up to 180 containers per minute (eight head), covering overall capacities from about 20 BPM to 200 BPM depending on the configuration and process needs.
What key safety and operational features does the machine include?
Key features include a “No Bottle – No Cap” system, a clutch mechanism in the rotary star wheel to prevent bottle breakage, stainless-steel contact parts for durability, variable frequency drive for speed control, a digital bottle counter, and an optional PLC with HMI. The machine body has a stainless-steel finish and follows a simple GMP model.
How does the Automatic Bottle Crown Capping Machine work?
Bottles are loaded manually onto the conveyor; the machine then automatically handles the rest of the process. Speed can be synchronized with filling lines via the variable speed drive. A worm feed entry option ensures precise loading into the star plate at higher speeds, and the machine can be linked to filling-line conveyors or used with turntables and collection tables for continuous operation.
What power requirements and dimensions does the machine have?
Power specifications are 1 H.P. for single- and four-head models and 2 H.P. for the eight-head model, operating on 440 Volts, 3 Phase, 50 Hertz, 4 Wire System (adjustable to customer domestic voltage). Conveyor height is adjustable from 800 mm to 900 mm. Approximate overall dimensions range from 1500 × 850 × 1800 mm (single head) to 2000 × 1000 × 1800 mm (eight head).
What optional accessories and changeover features are available?
Optional accessories include a safety cabinet covering the machine, PLC with HMI, and a Cap Feeder (instead of the standard bowl system) at additional cost. Changeover between different container sizes is fast and easy. The hopper and accessories can be completely dismantled for cleaning, and one motor drives the conveyor, star wheel, and turret.
Is Automatic Bottle Crown Capping Machine cGMP, MHRA, FDA and WHO-GMP Compliant?
Yes — Adinath International Automatic Bottle Crown Capping Machine complies to cGMP, MHRA, FDA and WHO-GMP standards, with optional CE marked equipment’s and 21 CFR Part 11 software compliance for the HMI/PLC. Machine contact parts having Stainless Steel 316L grade materials with validation documents having IQ, OQ, DQ validation protocols as optional. Organization is ISO 9001:2015 certified.
What is the lead time for Automatic Bottle Crown Capping Machine?
Manufacturing lead time is generally 7 to 14 weeks from order confirmation. Further it takes 2 to 8 weeks for international shipping depending upon destination. Order can be expediate sooner or later as per specific buying requirements. Destination specific certifications like US FDA, EU, ANVISA, SFDA. CE can add 3 to 6 weeks additionally.
Does Adinath International provide Automatic Bottle Crown Capping Machine internationally?
Yes, Adinath International Automatic Bottle Crown Capping Machine export this machine to more than 48 countries of this world including America, Europe, Asia, Middle East, Africa, CIS and Australia sub continents. Please visit our clientele page for complete list of our customers worldwide. See the turnkey project page for our complete plant offerings.
Does After Sales Support provided for Automatic Bottle Crown Capping Machine?
Service of skilled engineers and technicians provided for technical support of supplied equipment’s. Installations, commissioning, training and IQ, OQ, DQ validations performed by qualified engineers. Remote support through video call, phone, email and other modes provided for international installations. Spare parts of Automatic Bottle Crown Capping Machine stocked at our premises in Ahmedabad and shipped immediately after ordering. Standard 12 months manufacturing warranty included with supplied equipment.
